INDEX
指数

1 Introduction 9
1简介9

1.1 General 1-10
1.1概述1-10

1.2 Machine Outlook 1-10
1.2机器外观1-10

1.2.1 Vision Application 1-11
1.2.1视觉应用1-11

1.2.2 High Speed Inspection in One system 1-12
1.2.2一套系统的高速检测1-12

1.2.3 User Friendly System 1-12
1.2.3用户友好系统1-12

1.2.4 Job and Networking 1-12
1.2.4工作和人际网络1-12

1.2.5 Patented Technology 1-12
1.2.5专利技术1-12

1.3 Safety Labels 1-12
1.3安全标签1-12

1.3.1 Safety Labels 1-12
1.3.1安全标签1-12

1.3.2 Safety Label Position 1-15
1.3.2安全标签位置1-15

1.3.3 Emergency Buttons 1-16
1.3.3紧急按钮1-16

1.3.3.1 Location of Emergency 1-17
1.3.3.1紧急情况发生地点1-17

1.3.3.2 Activating & Deactivating 1-17
1.3.3.2激活和停用1-17

1.3.4 Automatic Cover Locks 1-18
1.3.4自动盖锁1-18

1.3.5 Open Door Detection 1-18
1.3.5开门检测1-18

1.4 Facility Requirement 1-18
1.4设施要求1-18

1.4.1 Floor Space 1-19
1.4.1占地面积1-19

1.4.1.1 Require Operating Floor Space 1-19
1.4.1.1需要操作占地面积1-19

1.4.1.2 Require Service Floor Space 1-19
1.4.1.2需要服务楼层空间1-19

1.4.2 Power and Air supply Requirement 1-20
1.4.2电源及气源要求1-20

1.4.3 Machine Specification 1-20
1.4.3机器规格1-20

1.4.4 Machine Dimensions 1-20
1.4.4机器尺寸1-20

1.4.5 Machine ID Plate 1-20
1.4.5机器 ID 铭牌1-20

1.5 Machine Installation 1-21
1.5机器安装1-21

1.5.1 Align the Machine 1-21
1.5.1对准机器1-21

1.5.2 Powering the Machine 1-21
1.5.2机器供电1-21

1.5.3 General Power, compressed Air and Network connection 1-22
1.5.3一般电源、压缩空气和网络连接1-22

1.6 Basic Machine Operation 1-22
1.6机器基本操作1-22

1.6.1 Machine Work Flow 1-22
1.6.1机器工作流程1-22

1.6.2 Sorting Devices 1-23
1.6.2分选装置1-23

2 Operating (Quick Manual) 2-24
2操作（快速手册） 2-24

2.1 Overview 2-25
2.1概述2-25

2.2 Program execution 2-27
2.2程序执行2-27

2.2.1 Run Vision Program 2-27
2.2.1运行视觉程序2-27

2.2.2 Run Host Program 2-28
2.2.2运行主机程序2-28

2.2.3 Check Vision Conection Status 2-29
2.2.3检查视觉连接状态2-29

2.2.4 Machine Initialize 2-29
2.2.4机器初始化2-29

2.2.4.1 When Tray Flip & Transfer holds Tray  2-30
2.2.4.1当纸盘翻转和传送容纳纸盘2-30 时

2.2.4.2 When machine power is not turned On 2-30
2.2.4.2机器电源未打开时2-30

2.2.4.3 Initialization Failure 2-31
2.2.4.3初始化失败2-31

2.3 Main UI 2-32
2.3主界面2-32

2.3.1 Operating Menu Bar 2-33
2.3.1操作菜单栏2-33

2.3.2 Navigation Menu 2-34
2.3.2导航菜单2-34

2.3.3 Quick Menu 2-34
2.3.3快捷菜单2-34

2.3.4 Lot Info & Current Status View 2-35
2.3.4批次信息和当前状态视图2-35

2.3.5 System Status & User Level 2-35
2.3.5系统状态和用户级别2-35

2.3.6 Vision Status 2-36
2.3.6视觉状态2-36

2.4 Basic Machine Operation 2-37
2.4机器基本操作2-37

2.4.1 Operation Sequence 2-37
2.4.1操作顺序2-37

2.4.2 Lot Start 2-37
2.4.2批次开始2-37

2.4.3 Start / Stop 2-38
2.4.3启动/停止2-38

2.4.4 Vision Teaching 2-38
2.4.4视觉教学2-38

2.4.5 Lot End 2-38
2.4.5批次结束2-38

2.5 Effective Rerun 2-38
2.5有效重新运行2-38

3 Hardware 3-39
3硬件3-39

3.1 Overall Configuration 3-40
3.1整体配置3-40

3.2 Handler Hardware 3-40
3.2处理程序硬件3-40

3.2.1 Top Part 3-41
3.2.1顶部3-41

3.2.1.1 Indexer 3-43
3.2.1.1索引器3-43

3.2.1.2 Elevator 3-45
3.2.1.2电梯3-45

3.2.1.3 TFM (Tray Flipper Module) 3-46
3.2.1.3 TFM（托盘翻转模块） 3-46

3.2.1.4 Sorter 3-47
3.2.1.4分拣机3-47

3.2.1.5 Probe 3-49
3.2.1.5探针3-49

3.2.2 Bottom Part 3-50
3.2.2底部3-50

3.2.2.1 Host PC 3-50
3.2.2.1主机3-50

3.2.2.2 IO Module 3-51
3.2.2.2 IO模块3-51

3.2.2.3 Servo Motor Driver & Step Motor Driver 3-52
3.2.2.3伺服电机驱动器和步进电机驱动器3-52

3.2.2.4 Pneumatic Unit 3-53
3.2.2.4气动装置3-53

3.2.2.5 Main Power Cabinet 3-53
3.2.2.5主电源柜3-53

3.2.2.6 Vision Control Module 3-55
3.2.2.6视觉控制模块3-55

3.3 Vision Hardware 3-56
3.3视觉硬件3-56

3.3.1 2D Bottom Vision 3-56
3.3.1 2D 底部视觉3-56

3.3.2 2D Top Vision 3-57
3.3.2 2D 顶视3-57

3.3.3 3D Bottom Vision 3-58
3.3.3 3D底部视觉3-58

3.3.4 PCI Sync & LED Controller 3-58
3.3.4 PCI 同步和 LED 控制器3-58

3.3.5 Vision PC 3-60
3.3.5视觉电脑3-60

3.4 Man Machine Interface 3-60
3.4人机界面3-60

3.4.1 Monitor / Keyboard / Mouse 3-60
3.4.1显示器/键盘/鼠标3-60

3.4.2 Main Power Switch 3-61
3.4.2主电源开关3-61

3.4.3 Tower Lamp 3-62
3.4.3塔灯3-62

4 Software 4-63
4软件4-63

4.1 Overview 4-64
4.1概述4-64

4.2 iPIS 4-65
4.2 iPIS 4-65

4.3 iPACK 4-67
4.3 iPACK 4-67

4.4 Operation Mode Selection 4-69
4.4运行模式选择4-69

4.5 Job Setup 4-70
4.5作业设置4-70

4.5.1 Overview 4-70
4.5.1概述4-70

4.5.2 Package Specification 4-72
4.5.2封装规格4-72

4.5.3 Tray Specification 4-77
4.5.3托盘规格4-77

4.5.4 Vision1 / Vision2 / Vision3 4-80
4.5.4愿景1/愿景2/愿景3 4-80

4.5.5 Sort Model 4-81
4.5.5排序模型4-81

4.5.6 Handler Model 4-84
4.5.6处理程序模型4-84

4.5.7 Report Model 4-85
4.5.7报告模型4-85

4.5.8 System Option 4-86
4.5.8系统选项4-86

4.5.9 Language Steup 4-90
4.5.9语言设置4-90

4.5.10 Inspect Name For Report 4-91
4.5.10检查报告的名称4-91

4.6 Manual Inspection 4-92
4.6人工检查4-92

4.6.1 Overview 4-92
4.6.1概述4-92

4.6.2 Select Inspection Vision  4-93
4.6.2选择检查视觉4-93

4.6.3 Tray Map 4-94
4.6.3托盘图4-94

4.6.4 Vision Control 4-95
4.6.4视觉控制4-95

4.6.5 Motion Control / Mode 4-96
4.6.5运动控制/模式4-96

4.6.6 Job Setting 4-97
4.6.6作业设置4-97

4.6.7 R&R(Repeatability & Reproducibility) 4-98
4.6.7 R&R（重复性和再现性） 4-98

5 Handler Teach 5-99
5处理程序教学5-99

5.1 Teaching Program 5-100
5.1教学计划5-100

5.1.1 Start Teaching 5-108
5.1.1开始教学5-108

5.1.2 Loader Front Elevator 5-109
5.1.2装载机前提升机5-109

5.1.3 Loader Indexer 1 & 2 5-113
5.1.3装载机分度器 1 和 2 5-113

5.1.4 Probe1 5-117
5.1.4探头1 5-117

5.1.5 Probe3 5-122
5.1.5探头3 5-122

5.1.6 Loader Rear Elevator 5-126
5.1.6装载机后升降机5-126

5.1.7 Empty Front Elevator 5-129
5.1.7空前电梯5-129

5.1.8 Empty Indexer 5-130
5.1.8空索引器5-130

5.1.9 TFM 5-131
5.1.9 TFM 5-131

5.1.10 Reject 2 & 3 Indexer 5-136
5.1.10拒绝 2 和 3 索引器5-136

5.1.11 Reject 1, 2, 3 Front Elevator 5-139
5.1.11拒绝 1、2、3 前电梯5-139

5.1.12 Sorter 5-140
5.1.12分拣机5-140

5.1.13 Reject 1 , Good 1&2 Indexer 5-142
5.1.13拒绝 1、良好 1&2 索引器5-142

5.1.14 Good Rear & Front Elevator 5-143
5.1.14好前后电梯5-143

5.1.15 Probe 2 5-144
5.1.15探头2 5-144

5.2 Handler Lamp 5-145
5.2处理灯5-145

6 Handler Tuning 6-147
6处理程序调整6-147

6.1 General Information 6-148
6.1一般信息6-148

6.1.1 Speed Controller 6-148
6.1.1速度控制器6-148

6.1.2 Regulator 6-149
6.1.2调节器6-149

6.1.3 Air Cylinder Motion Check 6-150
6.1.3气缸运动检查6-150

6.1.4 Indexer 6-151
6.1.4索引器6-151

6.1.4.1 Align 6-151
6.1.4.1对齐6-151

6.1.4.2 Air Cylinder Speed Control 6-152
6.1.4.2气缸速度控制6-152

6.1.5 Elevator 6-153
6.1.5电梯6-153

6.1.5.1 Align 6-153
6.1.5.1对齐6-153

6.1.5.2 Elevator Speed / Motion Sensor Control 6-154
6.1.5.2电梯速度/运动传感器控制6-154

6.1.6 TFM (Tray Flipper Module) 6-155
6.1.6 TFM（托盘翻转模块） 6-155

6.1.6.1 Controlling Air Cylinder Speed 6-155
6.1.6.1控制气缸速度6-155

6.1.6.2 Sensor and Cylinder position 6-156
6.1.6.2传感器和气缸位置6-156

6.1.7 Sorter 6-157
6.1.7分拣机6-157

6.1.8 Probe 6-158
6.1.8探头6-158

6.1.8.1 Reference Height 6-158
6.1.8.1参考高度6-158

6.1.8.2 Probe Z Axis Limit Sensor 6-159
6.1.8.2探头Z轴限位传感器6-159

6.1.9 Stacker 6-160
6.1.9堆垛机6-160

6.1.9.1 Controlling Air Cylinder Speed 6-160
6.1.9.1控制气缸速度6-160

6.1.9.2 Adjustment of Cylinder Checking Sensor 6-161
6.1.9.2气缸检测传感器的调整6-161

6.1.10 3D SLIT VISION (Optional Part) 6-162
6.1.10 3D 狭缝视觉（可选部分） 6-162

5.1.10.1 Layout 6-162
5.1.10.1 布局6-162

5.1.10.2 3D Slit Vision 6-162
5.1.10.2 3D 狭缝视觉6-162

7 Message Map 7-163
7消息映射7-163

7.1 Message Map 7-164
7.1消息映射7-164

7.1.1 Handler Message Map 7-164
7.1.1处理程序消息映射7-164

8 Replacing Part 8-178
8更换零件8-178

8.1 Replacing Part 8-179
8.1更换第8-179部分

9 Periodic Maintenance 9-184
9定期维护9-184

9.1 Periodic Maintenance Table 9-185
9.1定期维护 表9-185

9.1.1 Cleaning Part 9-186
9.1.1清洁第9-186部分

9.1.1.1 Indexer Rail 9-186
9.1.1.1分度器导轨9-186

9.1.1.2 Ball Screw 9-187
9.1.1.2滚珠丝杠9-187

9.1.1.3 PC & FAN Filter 9-188
9.1.1.3 PC 和风扇过滤器9-188

9.1.2 Change Part 9-189
9.1.2更改第9-189部分

9.1.2.1 Vacuum Filter 9-189
9.1.2.1真空过滤机9-189

9.1.2.2 Picker Pad 9-190
9.1.2.2拾取器垫9-190

9.1.3 Other Checking Area 9-191
9.1.3其他检查区域9-191

9.1.3.1 2D Vision Cable & Cableveyor 9-191
9.1.3.1 2D 视觉电缆和电缆拖链9-191

9.1.3.2 3D Vision Cable & Cable Veyor (Optional Part) 9-192
9.1.3.2 3D Vision 电缆和电缆拖链（可选部件） 9-192

9.1.3.3 Sorter Cable & Cable Veyor 9-193
9.1.3.3分拣机电缆和电缆拖车9-193

9.1.3.4 TFM Cable & Cable Veyor 9-194
9.1.3.4 TFM 电缆和电缆拖车9-194

9.1.3.5 PC Cable & Cable Veyor 9-195
9.1.3.5 PC 电缆和电缆拖链9-195

9.1.3.6 Electric Panel Fix Status 9-196
9.1.3.6电气面板修复状态9-196

iPIS-380
iPIS- 380

Engineer Manual
工程师手册

Introduction
介绍

General
一般的

iPIS-380’sinspection technology is semiconductor package inspection system based on INTEKPLUS’s innovative vision inspection technology.
iPIS - 380的检测技术是基于INTEKPLUS创新视觉检测技术的半导体封装检测系统。

We implemented Fully Automatic Job Conversion system, and minimized operator’s routing path through Front In/Front Out configuration.
我们实施了全自动作业转换系统，并通过前进/前出配置最大限度地减少了操作员的路由路径。

<Figure1.1 Introduction>
<图1.1简介>

Machine Outlook
机器外观

Structure of iPIS-380 is divided by upper part and lower part. Upper part contains devices that handle Vision Module and Mechanical Handling parts. Lower part contains electrical parts including AC Power, PC, Motor Driver, etc.
iPIS- 380的结构分为上部和下部。上部包含处理视觉模块和机械处理部件的设备。下部包含交流电源、PC、电机驱动器等电气部分。

Vision Module is designed with flexibility to inspect various device types. Mechanical parts are designed to transfer Vision Module and perform sorting with accuracy.
视觉模块设计灵活，可检测各种设备类型。机械部件旨在传输视觉模块并准确执行分拣。

In addition, industrial PC is used for improved process, and we enhanced vision performance by applying in-house developed controller to control Vision Module that includes lighting control and camera power supply, etc.
此外，使用工业PC来改进流程，并通过应用内部开发的控制器来控制视觉模块（包括照明控制和相机电源等）来增强视觉性能。

Operator can run and check the status of the machine using monitor, keyboard and mouse at the left side of machine, and tower lamp and buzzer are used to inform the machine status to operator.
操作员可以使用机器左侧的显示器、键盘和鼠标来运行和检查机器的状态，塔灯和蜂鸣器用于向操作员告知机器状态。

<Figure1.2 Machine Outlook>
<图1.2计算机外观>

Vision Application
视觉应用

iPIS-380 can handle 2D/3D inspection. It is composed of 2D Vision for bottom inspection, 2D Vision for top side inspection, and 3D Vision using Slit Beam.
iPIS - 380可以处理2D/3D检测。它由用于底部检测的 2D Vision、用于顶部检测的2D Vision 以及使用狭缝光束的 3D Vision 组成。

Inspection sequence is Bottom 2D inspection -> 3D inspection using Slit Beam -> Top 2D inspection.
检查顺序为底部 2D 检查 -> 使用狭缝光束的 3D 检查 -> 顶部 2D 检查。

<Figure1.3Structure of Handler>
<图1。 3处理程序>的结构

High Speed Inspection in One system
一套系统进行高速检测

iPIS-380 is designed to perform vision inspection for QFP and BGA type packages.
iPIS - 380设计用于对 QFP 和 BGA 型封装进行视觉检测。

It uses independent Vision Module with technology that can measure devices with accuracy and high speed.
它采用独立的视觉模块技术，可以准确、高速地测量设备。

User Friendly System
用户友好的系统

iPIS-380 can inspect various device types with Windows 7 based user interface considering the user’s convenience.
iPIS- 380可以使用基于Windows 7的用户界面来检查各种设备类型，考虑到用户的便利性。

It also minimizes operator’s moving path by implementing Front-in/Front-out System.
它还通过实施前进/前出系统最大限度地减少操作员的移动路径。

Job and Networking
工作和人际网络

Inspection is ready by selecting corresponding Job according to device type.
根据设备类型选择相应的作业即可完成检查。

(Job setup shall be done in advance.) User can access to iPIS-380 Network very easily.
（作业设置应提前完成。）用户可以非常轻松地访问 iPIS- 380网络。

Patented Technology
专利技术

2D/3D inspection technology is unique technology which is developed by INTEKPLUS Co. for a long period, and this technology is legally protected by patent related laws.
2D/3D检测技术是INTEKPLUS公司长期开发的独特技术，该技术受到专利相关法律的法律保护。

Safety Labels
安全标签 

Safety Labels
安全标签

Safety Label is attached considering operator safety. User shall follow the instruction listed in the Safety Label during machine start and inspection.
考虑到操作人员的安全，贴有安全标签。用户在启动和检查机器时应遵循安全标签中列出的说明。

It may damage the machine or user, if you run the machine ignoring the Warning Label.
如果您在运行机器时忽略警告标签，则可能会损坏机器或用户。

<Figure1.4Safety Label>
<图1。 4安全标签>

<Figure1.5Safety Label Meaning>
<图1。 5安全标签含义>

Safety Label Position
安全标签位置

The following shows the safety Label position
下图为安全标签位置

Front View 前视图	Rear View 后视图

<Figure1.6iPIS-380 Front/Rear View>
<图1。 6 iPIS- 380前/后视图>

Front View 前视图	Rear View 后视图

<Figure1.7iPIS-380 Right/Left View>
<图1。 7 iPIS- 380右/左视图>

Top View 俯视图

<Figure1.8iPIS-380 Top View>
<图1。 8 iPIS- 380俯视图>

Emergency Buttons
紧急按钮

Handler power is turned off and all physical operation is stopped when pressing Emergency button while the machine is running.
当机器运行时按下紧急按钮时，Handler 电源将关闭，所有物理操作都会停止。

iPIS-380’s Emergency button is very simple. It operates by pressing the button, and emergency state is placed by turning the button to clockwise direction.
iPIS - 380的紧急按钮非常简单。按下按钮即可操作，顺时针旋转按钮即可进入紧急状态。

<Figure1.9iPIS-380 Emergency Off Button>
<图1。 9 iPIS- 380紧急关闭按钮>

Location of Emergency
紧急情况发生地点

iPIS-380 is equipped with total 4Emergency Buttons.
iPIS - 380共配备4个紧急按钮。

2 of the Emergency buttons are at the front side, other 2 buttons are at the rear side.
2 个紧急按钮位于前侧，另外 2 个按钮位于后侧。

<Figure1.10Emergency Off Location>
<图1。 10紧急关闭位置>

Activating & Deactivating
激活和停用

Emergency Off button shall be pressed to protect operator and machine system when machine malfunction occurs. Power supply and power for driving part is turned off when pressing the Emergency button. However, PC and monitor – display part –remain with power on.
当机器发生故障时，应按下紧急关闭按钮以保护操作员和机器系统。当按下紧急按钮时，电源和驱动部分电源被关闭。然而，PC和显示器（显示部分）仍保持通电状态。

Emergency button is very easily operated. Just press the button when emergency condition occurs, and turn the button to clockwise to place the emergency condition.
E紧急按钮操作非常方便。发生紧急情况时只需按下按钮，然后顺时针旋转按钮即可放置紧急情况。

Automatic Cover Locks
自动盖锁

All of the doors are in automatic locked state when inspection is started. Inspection is disabled when any door is opened. Door open states of the machine are monitored by sensors. Machine can operate while door is opened only when it is in Engineer Mode. However, the system automatically locks door when it is closed after operation.
检查开始时所有门均处于自动锁定状态。当任何门打开时，检查将被禁用。机器的门打开状态由传感器监控。只有在工程师模式下，机器才可以在门打开的情况下运行。但操作后关闭门时系统会自动锁门。

<Figure1.11Automatic Cover Lock>
<图1。 11自动机盖锁>

Open Door Detection
开门检测

Top side and bottom side door shall be closed to operate the machine. Machine cannot be operated if any door is opened. All doors are automatically locked when closing the door at the Operator Mode, after working on the machine in Engineer Mode for maintenance work.
操作机器时应关闭顶部和底部门。如果任何门打开，机器将无法运行。在工程师模式下对机器进行维护工作后，在操作员模式下关闭门时，所有门都会自动锁定。

Facility Requirement
设施要求

This chapter explains the floor space required for machine maintenance and operation.
本章介绍了机器维护和操作所需的占地面积。

Floor Space
占地面积

Be sure to ensure floor space for Engineer and Operator as shown in the figure below.
请务必确保工程师和操作员的占地面积，如下图所示。

Require Operating Floor Space
需要营业面积

<Figure1.12Operating Floor Space>
<图1。 12营业面积>

Require Service Floor Space
需要服务楼层空间

<Figure1.13 Servicing Floor Space>
<图1。 13维修面积>

Power and Air supply Requirement
电源和气源要求

Power supply: AC Single-phase 220V / 63A
电源：交流单相220V/ 63A

Air Pressure: 5~6 [Kgf/ ㎠] 12Φ
气压：5~6[Kgf/㎠] 12Φ

Machine Specification
机器规格

Machine floor space: 1800[㎜](Width) X 1670[㎜] (Depth) X 1880[㎜](Height)
机器占地面积：1800[㎜ ](宽度) X 1670 [㎜](深度) X 1880[㎜](高度)

Weight: About 1.8 [ton]
重量：约1 。 8 [吨]

Current: Max. 40 A
电流：最大。 4 0 A

Noise level: < 70 ㏈(A)
噪声级：< 70㏈(A)

Relative humidity: Max. 60%
相对湿度：最大。 60%

Machine Dimensions
机器尺寸

Width: 1750[㎜]
宽度：175 0[㎜]

Depth: 1650[㎜]
深度：165 0[㎜]

Height: 1800[㎜] (Without Tower-Lamp)
高度：180 0[㎜]（不含塔灯）

Machine ID Plate
机器 ID 铭牌

ID Plate is attached at the rear side of machine, and it contains machine serial number and other information.
ID 铭牌贴在机器后侧，包含机器序列号和其他信息。

<Figure1.14 iPIS-380 ID Plate>
<图1。 14 iPIS- 380 ID 板>

Machine Installation
机器安装

Align the Machine
对齐机器

Adjust the level using upper nut and lower nut for machine alignment as following figure.
A使用上螺母和下螺母调整水平，进行机器对中，如下图所示。

<Figure1.15iPIS-380 ID Align Machine Parts>
<图1。 15 iPIS- 380 ID 对齐机器零件>

Powering the Machine
为机器供电

Power supply to iPIS-380 shall be according to our company provided specification. Otherwise, it will be the cause of machine malfunction and/or damage.
iPIS - 380的供电应按照我公司提供的规格。否则，将导致机器故障和/或损坏。

<Figure1.16 iPIS-380 Power On/Off Flow>
<图1。 16 iPIS -380电源开/关流程>

1) Main Power Switch: Turn switch to On state
1) 主电源开关：将开关置于 On 状态

2) MCCB & CP: Switch On the MCCB breaker, and switch On all AC/DC CP.
2) MCCB & CP：合上MCCB断路器，合上所有交直流CP。

3) PC & Vision controller: Turn on all power for PC and control devices, and run all program
3) PC&视觉控制器：打开PC和控制设备的所有电源，并运行所有程序

4) EMO S/W: Switch Off all EMO switches at front and rear side.
4) EMO S/W：关闭前后侧所有EMO 开关。

5) Reset S/W: Push Reset S/W located at OP Panel.
5) 复位S/W：按下位于OP 面板上的复位S/W。

 <Follow the reverse sequence to turn off machine power>
<按照相反的顺序关闭机器电源>

General Power, compressed Air and Network connection
一般电源、压缩空气和网络连接

<Figure1.17iPIS-380 General Power, Compressed Air & Network Connections>
<图1。 17 iPIS- 380通用电源、压缩空气和网络连接>

Basic Machine Operation
机器基本操作

Machine Work Flow
机器工作流程

The basic operation of the system is as follows.
系统的基本操作如下。

<Figure1.18iPIS-380 Work Flow>
<图1。 18 iPIS- 380工作流程>

Sorting Devices
分拣设备

iPIS-380 can classify reject devices using 3 Reject Rails. Reject type can be set from Handling program.
iPIS -380可以使用 3 个剔除导轨对剔除设备进行分类。 R弹出类型可以从处理程序中设置。

Inspected tray is moved to Reject #1 or Good Rail’s Sorting Zone. Defect #1 material is exchanged with good material in Reject #1 Rail by Sorter.
检查过的托盘被移至拒绝 #1 或 Good Rail的分拣区。缺陷 #1 材料由分拣机在拒绝 #1 轨道中与良好材料交换。

<Figure1.19iPIS-380 Sorting Device>
<图1。 19 iPIS- 380分选设备>

iPIS-380
iPIS- 380

Engineer Manual
工程师手册

Operating (Quick Manual)
操作（快速手册）

Overview
概述

iPIS-380 is composed of 3 Vision PCs and 1 Host PC. Vision program and Host program are installed to each PC.
iPIS - 380由3台Vision PC和1台Host PC组成。 Vision程序和Host程序安装到每台PC上。

Each program is connected using TCP/IP network via 1 Network Hub.
每个程序均通过 1 个网络集线器使用 TCP/IP网络进行连接。

<Figure2.1 iPIS-380 Overall configuration>
<图2 1 iPIS- 380整体配置>

All PCs are connected through KVM.
所有PC均通过KVM连接。

<Figure2.2 iPIS-380 Overall configuration2>
<图2 2 iPIS- 380总体配置2 >

* What is KVM?
*什么是KVM？

Multiple PCs can use common input/output from one Keyboard, Monitor and Mouse.
多台PC 可以使用一台键盘、显示器和鼠标的通用输入/输出。

User can switch to other PC by double click the Ctrl key.
用户可以通过双击Ctrl键切换到其他PC。

Program execution
程序执行

Execute Vision Program
执行愿景计划

<Figure2.2 iPIS-380 Vision Program>
<图2 2 iPIS- 380视觉计划>

Double click the iPack icon from main screen of Vision PC to execute program.
双击Vision PC主屏幕上的iPack 图标来执行程序。

Path for Vision Program is C:\intekplus\bin\iPack.exe.
Vision 程序的路径为C :\intekplus\bin\iPack.exe。

Execute Host Program
执行主机程序

<Figure2.3 iPIS-380 Host Program>
<图2 3 iPIS -380主机程序>

Double click the iPis380icon from main screen ofHost PC to execute program.
双击主机主屏幕上的iPis 380图标来执行程序。

Path for Vision Program isC:\iPis380\Bin\iPis380.exe.
Vision 程序的路径为C : \iPis 380 \Bin\iPis 380 .exe 。

Verify Vision Connection Status
验证视觉连接状态

Red icon and Connect button is activated if Vision Program is not connected. If Vision Program is properly running and network is in normal state, then Vision Program is connected to Network (TCP/IP) by pressing Connect button.
如果未连接视觉程序，红色图标和连接按钮将被激活。如果视觉程序正常运行并且网络处于正常状态，则通过按“连接”按钮将视觉程序连接到网络（TCP/IP ） 。

<Figure2.4 iPIS-380 Vision Connection>
<图2 4 iPIS- 380视觉连接>

Machine Initialization
机器初始化

<Figure2.5 iPIS-380 Initialize Handler>
<图2 5 iPIS -380初始化处理程序>

All axes are in their origin position when Handler is in normal condition.
当Handler处于正常状态时，所有轴均处于原点位置。

Following exceptions may occur during machine initialization.
机器初始化期间可能会出现以下异常。

Tray Flip & Transfer is holding Tray
Tray Flip & Transfer正在固定Tray

Remove Tray from Tray Flip & Transfer when following message appears, and initialize the machine by pressing Yes button.
当出现以下消息时，从“托盘翻转和传送”中取出托盘，然后按“是”按钮初始化机器。

<Figure2.6 iPIS-380 Initialize Handler 2>
<图2 6 iPIS- 380初始化处理程序 2 >

Machine Power Supply is not turned On
机器电源未打开

<Figure2.7 iPIS-380 Initialize Handler 3>
<图2 7 iPIS -380初始化处理程序 3 >

Initialization Failure
初始化失败​

<Figure2.8 iPIS-380 Initialize Handler 4>
<图2 8 iPIS- 380初始化处理程序 4 >

If initialization is failed due to problem with specific Module, then it is displayed in black color as shown in above figure.
如果由于特定模块的问题导致初始化失败，则会显示为黑色，如上图所示。

Refer to Hardware Manual to check motor condition, pneumatic pressure supply and operation of related Module.
请参阅硬件手册检查电机状况、气压供应以及相关模块的操作。

Main UI
主界面

<Figure2.9 iPIS-380 Main UI>
<图2 9 iPIS -380主 UI >

Operating Menu Bar
操作菜单栏

Use this button to indicate Lot Start when machine is in Idle state.
当机器处于空闲状态时，使用此按钮指示批次开始。

Lot Cancel
批次取消

Use this button to cancel the in-processing lot.
使用此按钮取消正在处理的批次。

Start
开始

Use this button to start the machine when it is in Stop state.
当机器处于停止状态时，使用此按钮可以启动机器。

Stop
停止

Use this button to Stop machine when it is in operation
使用此按钮可在机器运行时停止机器

Job Open
职位空缺

It opens the Job File of the device to inspect.
它打开要检查的设备的作业文件。

Job Save
工作保存

It saves the current Job.
它保存当前的 Job 。

Save Log
保存日志

It saves current system status.
它保存当前的系统状态。

Empty Handler
空处理机

It discharges tray inside the machine when it is in Idle state.
当机器处于空闲状态时，它不会将托盘排出机器内部。

Init Handler
初始化处理程序

It initialize the machine
它不会初始化机器

Navigation Menu
导航菜单

<Figure2.10 iPIS-380 Navigation Menu>
<图2 10 iPIS- 380导航菜单>

This menu switches operator related menu to engineer related menu that includes Teaching/Job Setup, etc.
该菜单将操作员相关菜单切换为工程师相关菜单，包括教学/作业设置等。

Refer to Software part of this Manual regarding Teaching & Job Setup.
请参阅本手册中有关教学和作业设置的软件部分。

Quick Menu
快捷菜单

<Figure2.11 iPIS-380 Quick Menu>
<图2 11 iPIS -380快捷菜单>

You can select user level, and can see current machine status log.
您可以选择用户级别，并可以查看当前机器状态日志。

Lot Info & Current Status View
批次信息和当前状态视图

<Figure2.12 Lot Info & Current Status View>
<图2 12批次信息和当前状态视图>

It shows operation related information such as current Job File and Lot info, User info, etc.
它显示操作相关信息，例如当前作业文件和批次信息、用户信息等。

System Status & User Level
系统状态和用户级别

It shows Vision connection status, Handler initialization status, and User level.
它显示了Vision连接状态、Handler初始化状态和用户级别。

Vision Status
视力状态

<Figure2.13 iPIS-380 Vision Status>
<图2 13 iPIS -380视觉状态>

It shows the image of inspected device, and indicates pass/fail for inspected Tray area.
它显示被检查设备的图像，并指示被检查托盘区域的通过/失败。

Basic Machine Operation
机器基本操作​​

Operation Sequence
操作顺序

Lot Start
批次开始

<Figure2.14 iPIS-380 Lot Start>
<图2 14 iPIS- 380批次开始>

Lot Start means the start of bundle tray inspection, and operation information and log are written based on this time.
Lot Start表示捆扎盘检查的开始，根据该时间写入操作信息和日志。

Press Lot Start button, enter currently processing lot information, and press OK button.
按批次开始按钮，输入当前处理批次信息，然后按确定按钮。

Start / Stop
开始/停止

It temporarily stops and restarts the machine while it is in operation.
机器运行时不会暂时停止并重新启动。

Vision Teaching
视觉教学

When marking inspection is performed, operator shall perform Mark Teaching according to printing condition of Mark.
进行标记检查时，操作人员应根据标记的打印情况进行标记示教。

Refer to Vision Manual for detail description on Mark Teaching.
标记示教的详细说明请参考视觉手册。

Lot End
地段结束

Lot End message is generated after all tray inspection is completed, and pass/ fail items are separated. All reports and logs are saved at this time.
所有托盘检查完成后，会生成批次结束消息，并区分合格/不合格项目。此时所有报告和日志都会被保存。

Effective Rerun
有效重播

This is the function for effective rerun. It asks operator whether to perform Effective Rerun without discharging the latest inspected Good Tray.
这是有效重新运行的功能。它询问操作员是否执行有效重新运行而不排出最新检查的合格托盘。

Operator can re-load the failed tray to Loader for re-inspection.
操作员可以将故障托盘重新装载到装载机上进行重新检查。

iPIS-380
iPIS- 380

Engineer Manual
工程师手册

Hardware
硬件

Overall Configuration
整体配置

iPIS-380 is composed of 3 main parts, which include 2 sets of2D Vision System, 1 set of 3D Vision System and 1 set of Handler System.
iPIS - 380由3个主要部分组成，其中包括2套2D视觉系统、1套3D视觉系统和1套Handler系统。

Communication between PCs are made using TCP/IP communication and DIO.
PC 之间的通信使用TCP/IP通信和DIO进行。

<Figure3.1 iPIS-380 Overall configuration>
<图3 1 iPIS- 380整体配置>

Handler Hardware
处理器硬件

iPIS-380’sHandler main parts are divided as Top and Bottom parts
iPIS-380sHandler主要部分分为顶部和底部部分.

Top machine compartment
顶部机舱​

It is composed of Device and Tray transport part
由Device和Tray运输部分组成.

Bottom machine compartment
底部机器舱

It is composed of various electrical parts required for Handling Part
它由搬运部分所需的各种电气部件组成.

<Figure3.2 iPIS-380 Outlook>
<图3 2 iPIS- 380 Outlook >

Top Part
顶部

iPIS-380 has 2 Vision Systems that enables fast inspection speed. Following figure shows the layout that handles the device.
iPIS - 380拥有2个视觉系统，可实现快速检测。下图显示了处理该设备的布局。

<Figure3.3 iPIS-380 Top view>
<图3 3 iPIS- 380俯视图>

The operation of the handler is divided into followings;
handler的操作分为以下几个部分；

Tray Transfer
托盘转移

Indexer: Device to transfer tray in the same rail
分度器：在同一导轨上传送托盘的装置

Elevator: Device to load or unload the tray
升降机：装载或卸载托盘的装置

TFM: Device to transfer tray to other rail. Device to rotate the object for BGA type inspection
TFM：将托盘转移到其他导轨的装置。用于 BGA 类型检查的旋转物体的设备

Device Sorting
设备排序

Sorter: Device to sort the inspection completed device according to sorting rule
分拣机：将检验完成的设备按照排序规则进行排序的设备

Probe Movement
探头运动

Probe: It moved to inspection position for device inspection
探头：移至检查位置进行器件检查

Indexer
索引器

Indexer is composed of 2 parts
索引器由 2 部分组成

- Driving part: Move tray from Front to Rear
- 驱动部分：将托盘从前部移动到后部
- Clamp: Hold the tray to prevent tray moving
- 夹子：固定托盘，防止托盘移动

Indexer Driving Part
分度器驱动部分

Indexer is operated by AC Servo Motor. Moving direction from Front to Rear is defined as (+) direction.
分度器由交流伺服电机驱动。从前到后的移动方向定义为（+）方向。

To prevent problem caused by package drop, Clean Room Robot equipped with cover is used
为了防止包裹掉落造成的问题，使用配有盖子的洁净室机器人

Tray Clamp
托盘夹

Clamp is composed of 2 cylinders, and almost all motion direction is from Front to Rear. It is designed so that Backward clamp has Up & Down reference, and Forward clamp holds the tray.
夹具由2个气缸组成，几乎所有运动方向都是从前到后。它的设计使得后向夹具具有上下参考，并且前向夹具固定托盘。

<Figure3.4 iPIS-380 Indexer>
<图3 4 iPIS- 380索引器>

Elevator
电梯

Elevator pushes up or pulls down the tray to/from Stacker. It is composed of Driving Part and Stacker Part.
升降机将托盘向上推至堆垛机或从堆垛机拉下。它由驱动部分和堆垛机部分组成。

Driving Part moves Up & Down the tray, and Stacker loads the tray to installed Rail.
驱动部分上下移动托盘，堆垛机将托盘装载到已安装的导轨上。

- Driving Part: Up & Down Motion
- 驱动部分：上下运动

- Stacker: Holds the tray at the top of Rail.
- 堆垛机：将托盘固定在导轨顶部。

Elevator Driving Part
电梯驱动部分

Elevator is driven by AC Servo Motor. Motor’s rotation is transformed to linear action by Timing Belt and Ball Screw.
电梯由交流伺服电机驱动。电机的旋转通过同步皮带和滚珠丝杠转换为线性运动。

Elevator’s upload action is defined as (+). Top cover of elevator can be removed by design, which is the safety device to prevent operator’s hand injury by Elevator.
电梯的上行动作定义为（+）。电梯顶盖设计可拆卸，是防止电梯操作人员手部受伤的安全装置。

<Figure3.5 iPIS-380 Elevator>
<图3 5 iPIS- 380电梯>

TFM (Tray Flipper Module)
TFM（托盘翻转模块）

TFM is the module used to move tray to other rail, and is located at the rear side of machine. Its moving section is from Loader Rail to Good Rail.
TFM是用于将托盘移动到其他导轨的模块，位于机器的后侧。它的移动部分是从 Loader Rail 到 Good Rail。

BGA type need flip action for ball inspection.
BGA型需要翻转动作进行球检查。

Ball is inspected at the 1st, then it is rotated by TFM to inspect top side.
B全部在第 1 次检查，然后通过 TFM 旋转以检查顶面。

TFG is composed of Upper gate &Under gate. It fixes the input tray to Gate and move to other rail.
TFG由上浇口和下浇口组成。它将输入托盘固定到门上并移动到其他导轨。

Rotation motor rotates the tray while the Gate is closed, and safely transports the tray to specified rail.
旋转电机在门关闭时旋转托盘，并将托盘安全地输送至指定轨道。

<Figure3.6 iPIS-380 TFM>
<图3 6 iPIS- 380 TFM >

Sorter
分拣机

Sorter sorts the rejected devices according to pre-defined sorting rule to inspect the devices.
分拣员根据预先定义的排序规则对被拒绝的设备进行排序，以对设备进行检查。

It sorts rejected devices to Reject 1,2 rail, and passed devices to Good rail.
它将拒绝的设备分类到拒绝 1,2轨道，并将设备传递到良好轨道。

Sorter X Axis: Make X-axis movement when sorting device from one rail to other rail
分拣机X轴：分拣设备从一根轨道到另一根轨道时进行X轴移动

Sorter Z Axis: Perform Pick & Place action, and composed of 7 ea of Pickers.
Sorter Z轴：执行拾取和放置动作，由7个拾取器组成。

Sorter Gap: Adjust gaps of 7 Pickers.
Sorter Gap：调整7 个Picker的间隙。

Pneumatic Part: Use vacuum for Pick & Place operation.
气动部分：使用真空进行拾放操作。

Sorter X Axis
分拣机X轴

It uses Linear Motor for faster speed.
它使用直线电机以获得更快的速度。

Sorter Z Axis
分拣机Z轴

It uses 7 actuators, and air hoses are connected to each Picker.
它使用7 个执行器，每个拾取器都连接有空气软管。

Vacuum Pad has function to pick up the device.
真空垫具有吸附器件的功能。

Sorter Gap Axis
分拣机间隙轴

It adjusts gap between 7 Pickers.
它调整 7 个拾取器之间的间隙。

Pneumatic Part
气动部分

It uses air pressure to Pick & Place the device. Sensor is mounted to each Picker and Z-axis, and it is able to check the motion status.
它使用气压来拾取和放置设备。每个拾取器和Z轴都安装了传感器，可以检查运动状态。

<Figure3.7 iPIS-380 Sorter>
<图3 7 iPIS- 380分拣机>

Probe
探测

Prove shall move to inspection position to inspect the device located inside the tray.
检验应移至检查位置以检查位于托盘侧面的装置。

The height of Vision Probe is automatically changed according to device type.
Vision Probe 的高度会根据设备类型自动改变。

Also, there is Z-axis motor that controls the height.
另外，还有Z轴电机控制高度。

Probe X Axis
探头X轴

Linear motor is used for fast speed. Vision Probe moves between Tray Pockets and performs inspection.
采用直线电机，速度快。视觉探针在托盘口袋之间移动并执行检查。

Probe Z Axis
探头Z轴

Z Axis action is only for inspecting other package
Z轴动作仅用于检查其他包裹

Z Axis Motor uses stepping motor since it does not require high speed.
Z轴电机采用步进电机，因为它不需要高速。

<Figure3.8 iPIS-380 Probe>
<图3 8 iPIS- 380探头>

Bottom Part
底部

Bottom part is composed of AC power and other parts that are operated by electricity such as motor driver, etc.
底部由交流电源和电机驱动器等其他用电驱动的部件组成。

Control Parts: HOST PC,2D Bottom Vision PC, 3D Vision PC, 2D Top Light Controller,3D Light Controller,KVM/HUB
控制部分：HOST PC、2D底视PC、3D视觉PC、2D顶光控制器、3D光控制器、KVM/HUB

I/O Module Part
I/O模块部分

Air Part
空气部分

AC Power Part
交流电源部分

Servo Driver Part
伺服驱动器部分

<Figure3.9iPIS-380 Bottom View>
<图3 9 iPIS- 380底视图>

Host PC
主机

It is the main PC that controls iPIS 380. It controls the whole system by interaction betweenRTEX I/O Control Module which collects various sensor information, DIO which communicate and command with Vision part, LAN part, RTEX Motion Board that controls motor and communicates the status, and software programs.
它是控制 iPIS 380的主 PC 。它通过收集各种传感器信息的RTEX I/O 控制模块、与视觉部分进行通信和命令的 DIO、LAN 部分、控制电机并传达状态的 RTEX 运动板以及软件程序之间的交互来控制整个系统。

Operating system for the Host PC is Windows 7 Professional 32-bit, and its serial key is attached to the PC front panel.
主机PC的操作系统是Windows 7 Professional 32位，其序列号附在PC前面板上。

<Figure3.10iPIS-380 Host PC& Block Diagram>
<图3 10 iPIS- 380主机 PC和框图>

PCI-R3204 isthe communication board to control Servo-Motor Driver which uses Panasonic’s RETX protocol
PCI-R3204是控制伺服电机驱动器的通信板，使用松下的RETX协议

PCI-R3210-KP is the communication board for I/O Module which uses Panasonic’s RETX protocol
PCI-R3210-KP是I/O模块的通信板，采用Panasonic的RETX协议

IO Module
IO模块

IO Module is manufactured based on Panasonic’s RTEX protocol communication, and is located at the bottom of machine.
IO模块是基于松下的RTEX协议通信制造的，位于机器的底部。

I/O module has Node numbers. It needs to verify Node No when replacing it due to failure.
I/O 模块有节点号。因故障更换时无需验证节点号。

Its front side is equipped with LED lamps for each I/O, and they enable to check the I/O status.
它的正面为每个 I/O 配备了 LED 灯，可以检查 I/O 状态。

<Figure3.11iPIS-380 IO Module>
<图3 11 iPIS- 380 IO 模块>

Servo Motor Driver& Step Motor Driver
伺服电机驱动器和步进电机驱动器

RTEX communication type Servo Motor Driver is located at the right side of machine. Axis numbers and names are attached for each driver for easy checking.
RTEX通讯型伺服电机驱动器位于机器右侧。每个驱动器都附有轴编号和名称，以便于检查。

Driver’s parameter can be set and viewed using “EzTerm” program which is installed in Host PC.
可以使用安装在主机上的“ EzTerm ”程序来设置和查看D River的参数。

<Figure3.12iPIS-380 Motor Driver>
<图3 12 iPIS 380电机驱动器>

Pneumatic Unit
气动装置

There are 2 Main Regulators in the unit. Main Regulator #1 is responsible for air supply to drive cylinders. Main Regulator #1 is responsible to supply air for vacuum and purge.
装置中有 2 个主调节器。主调节器 #1负责驱动气缸的空气供应。主调节器 #1负责提供真空和吹扫空气。

Main Regulator #1 is branched to Sub-Regulators that has small air supply capacity.
主调节器#1分支为供气能力较小的子调节器。

<Figure3.13iPIS-380 Pneumatic Unit>
<图3 13 iPIS- 380气动装置>

Main Power Cabinet
主电源柜

Main Power has primary manual breaker and secondary circuit breaker. It is recommended to use primary manual breaker to cut off main power supply.
主电源有初级手动断路器和次级断路器。建议使用初级手动断路器来切断主电源。

Especially, primary breaker shall be off when working inside the cabinet, and it shall be locked using padlock so that other operator cannot turn it On.
特别是，在柜内作业时，应将主断路器关闭，并用挂锁将其锁定，以防止其他操作人员将其合上。

Secondary circuit breaker is designed to cut off the power when electric short occurs inside the machine.
二次断路器设计用于在机器内部发生短路时切断电源。

Earth leakage breaker, which cut off the power when leakage current is detected, cuts off power when there is electric short in addition to leakage current.
接地漏电断路器在检测到漏电流时切断电源，除漏电流外，在发生短路时也会切断电源。

When electric short occurs, CP (Circuit Protector) for each group cuts off power first, then earth leakage operates as second protection, and circuit breaker operates as third protection.
当发生短路时，各组CP（电路保护器）首先切断电源，然后漏电作为第二保护，断路器作为第三保护。

<Figure3.14iPIS-380 Main Power Cabinet>
<图3 14 iPIS- 380主电源柜>

Prior to perform electricity related work, it is essential to understand the electric schematic diagram by referring to following figure
在进行电气相关工作之前，有必要参考下图了解电气原理图

<Figure3.15iPIS-380 Main Power Block Diagram#1 >
<图3 15 iPIS- 380主电源框图#1 >

<Figure3.16iPIS-380 Main Power Block Diagram#2 >
<图3 16 iPIS- 380主电源框图#2 >

Vision Control Module
视觉控制模块

Vision control related parts are integrated at the Bottom side. It is composed of 3 sets of Vision PC, 2 sets of 2D Light Controller, and 1 set of 3D Light Controller. Refer to 2.3 Vision Hardware for detail description.
视觉控制相关部件集成在底部。它由3套Vision PC、2套2D灯光控制器和1套3D灯光控制器组成。详细说明请参见2.3 视觉硬件。

<Figure3.17iPIS-380 Vision Control Module
<图3 17 iPIS- 380视觉控制模块

Vision Hardware
视觉硬件

iPIS-380’s Vision System is composed of 2D Bottom Module, 2D Top Module, and 3D Bottom Module
iPIS-380s视觉系统由2D底部模块、2D顶部模块和3D底部模块组成.

Each Vision Module is located at 3 positions and its location is as follows
每个视觉模块位于3个位置，位置如下:

<Figure3.18iPIS-380 Vision Module Position>
<图3 18 iPIS- 380视觉模块位置>