Q376 吊钩式抛丸清理机
Q376 hook type shot blasting machine

石家庄保新特铸机械有限公司
Shijiazhuang Baoxin Special Casting Machinery Co., Ltd

技术方案
Technical program

设备型号：Q376 型
Equipment model: Q376 type

设备名称： 吊钩式抛丸清理机
Equipment name: hook shot blasting cleaning machine

Q376 吊钩式抛丸清理机 技术方案
Q376 hook type shot blasting machine technical program

商务内容
Business content

1.1 型号及名称： Q376 型吊钩式抛丸清理机
1.1 Model and name: Q376 hook shot blasting machine

1. 2 产地： 河北省石家庄
1.2 Place of origin: Shijiazhuang, Hebei Province

2.交货方式及地点
2. Delivery method and location

2.1 交货期:合同生效、预付款到 20 天交货，安装期为 4 天
2.1 Delivery time: the contract is effective, the advance payment is delivered within 20 days, and the installation period is 4 days

2.2 交货地点:供方代办托运
2.2 Place of delivery: the supplier consignment

3.验收方法:按标准及技术协议。
3. Acceptance method: according to the standard and technical agreement.

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Q376 吊钩式抛丸清理机 技术方案
Q376 hook type shot blasting machine technical program

技术内容
Technical content

一 、 说 明
1. Explanation

Q376 型吊钩式抛丸清理室是在国内普遍调研基础上， 按照用户公司的要求， 由我公司自行设计制造的一种新机 型。它有下列特点：
Q376 hook type shot blasting cleaning room is a new type designed and manufactured by our company on the basis of domestic general research and research according to the requirements of the user company. It has the following features:

1 、采用具有大抛丸量，高抛射速度的新型抛丸器，能显 著地提高清理效率，获得满意的清理质量；
1. The use of a new type of shot blasting machine with large shot blasting volume and high projectile speed can significantly improve the cleaning efficiency and obtain satisfactory cleaning quality;

2 、采用弯轨吊钩 2 个，挂件在室内旋转进行抛丸清理；
2. 2 bent rail hooks are used, and the pendant is rotated indoors for shot blasting cleaning;

3 、机器外貌构思新颖，使用维修十分方便；
3. The appearance of the machine is novel and easy to use and maintain;

4 、吊钩具有自行升降、行走和室内旋转三种功能。
4. The hook has three functions: self-lifting, walking and indoor rotation.

5 、手动大门减轻操作劳动强度。
5. Manual door to reduce the labor intensity.

二、机器的用途
Second, the purpose of the machine

本机适合对小中型铸、锻件、结构件及铆焊薄壁件的表 面清理强化，尤其对怕碰撞的细薄件表面清理和强化更为适 宜。
This machine is suitable for cleaning and strengthening the surface of small and medium-sized castings, forgings, structural parts and riveting and welding thin-walled parts, especially for the surface cleaning and strengthening of thin and thin parts that are afraid of collision.

Q376 吊钩式抛丸清理机 技术方案
Q376 hook type shot blasting machine technical program

三、主要技术参数
Third, the main technical parameters

1 、室体外形尺寸（长×宽×高）1500×1500×2400mm
1. The dimensions of the chamber (length× width× height) 1500×1500×2400mm

清理工件规格 Ø1000×1100mm （回转直径×高度）
Cleaning workpiece size Ø1000×1100mm (rotation diameter × height).

抛丸室护板材质：10mm 耐磨合金护板
Shot blasting chamber guard material: 10mm wear-resistant alloy guard

2 、清理一钩工件所需时间：
2. The time required to clean a hook of workpiece:

碳钢件 5- 12min （具体由现场情况定）
Carbon steel parts 5-12min (depending on the site conditions).

铸件 9- 15min （具体由现场情况定）
Castings 9-15min (depending on the site conditions).

每钩清理数量 按实摆布
The number of cleans per hook is at the mercy of reality

3 、抛丸器：2 台(变频调速）
3. Shot blasting machine: 2 sets (frequency conversion speed regulation).

转速 2900r/min 抛射线速度 72m/s
The rotational speed is 2900r/min, and the throwing ray velocity is 72m/s

最大抛丸量 2×135kg/min 电机功率 2×7.5kw
The maximum shot blasting capacity is 2×135kg/min, and the motor power is 2×7.5kw

叶轮直径Φ230mm 回转直径Φ350mm
The impeller diameter is Φ230 mm, and the rotation diameter is Φ350mm

抛丸器叶轮动平衡力矩 12～15N ·mm
The dynamic balance torque of the impeller of the shot blasting machine is 12~15N·mm

抛出扇形角： 55°～60°
Throwing fan angle: 55°~60°

轴向扩散角： 8°
Axial diffusion angle: 8°

4、所需弹丸直径 0.5- 1.2mm（钢丸类型可根据实际情况自选）
4. The required projectile diameter is 0.5-1.2mm (the type of steel shot can be selected according to the actual situation).

5 、提升机（2.5mm 钢板）
5. Hoist (2.5mm steel plate).

皮带速度 1. 14m/s 斗距 160mm
Belt speed 114m/s bucket pitch 160mm

提升量 20t/h 电机功率 2.2kw
Lifting capacity: 20t/h, motor power: 2.2kw

Q376 吊钩式抛丸清理机 技术方案
Q376 hook type shot blasting machine technical program

6 、螺旋输送器（3.5mm 钢板）
6. Screw conveyor (3.5mm steel plate).

螺旋直径 φ 160mm 螺旋节距 160mm
Spiral diameter φ160mm, spiral pitch 160mm

输送量 20t/h
The conveying capacity is 20t/h

7 、丸砂分离器（2.5mm 钢板）
7. Shot sand separator (2.5mm steel plate).

分离量 20t/h 分离区风速 4-5m/s
The separation capacity is 20t/h, and the wind speed in the separation zone is 4-5m/s

分离效率 98.5% 分离方式 风选
Separation efficiency 985% separation winnowing

出风口风速 18～20m/s
The wind speed of the air outlet is 18~20m/s

8 、吊钩(2 套）
8. Hook (2 sets).

吊钩载重 1T
The hook load is 1T

自转速度 2.8r/min 电机功率 0.55kw
Rotation speed 28r/min motor power 0.55kw

运行速度 20m/min 电机功率 0.2kw
The operating speed is 20m/min, and the motor power is 02kw

升降速度 7m/min 电机功率 1.5kw
Lifting speed 7m/min motor power 15kw

吊钩自行升降、行走功能由电动葫芦实现， 吊钩室内旋
The hook lifts and lowers by itself, and the walking function is realized by the electric hoist, and the hook rotates indoors

转功能由减速装置（吊钩自转）
The rotation function is controlled by a deceleration device (hook rotation).

9 、首次弹丸装入量 300kg
9. The first projectile loading capacity is 300kg

10 、滤筒除尘器：（2.5mm 钢板）
10. Filter cartridge dust collector: (2.5mm steel plate).

功率 5.5kw
The power is 5.5kw

风机风量 5000m3/h
The fan has an air volume of 5000m3/h

全压 2600Pa
Full pressure 2600Pa

Q376 吊钩式抛丸清理机 技术方案
Q376 hook type shot blasting machine technical program

风机型号 4-72No4A
Fan type 4-72 No4A

滤筒型号 θ320*660mm
Cartridge model θ320*660mm

滤筒数量 6 只
The number of filter cartridges is 6

滤筒材质 聚酯纤维
Cartridge material: polyester fiber

处理风量 5200m3/h
The air volume is 5200m3/h

过滤面积 80 ㎡
The filtration area is 80 square meters

清灰方式 脉冲反吹
Cleaning method: pulse backblowing

排放方式
Emission method

过滤效率
Filtration efficiency

最大工作温度
Maximum operating temperature

室外排放
Outdoor discharge

99%

80℃

过滤精度 5um
Filtration accuracy 5um

11 、机器总功率 约 27kw
11. The total power of the machine is about 27kw

12 、清理后工件表面质量 Sa2.5 级
12. The surface quality of the workpiece after cleaning is Sa2.5 grade

13 、设备噪音 ≤85dB
13. Equipment noise≤ 85dB

14 、大气粉尘排放浓度 ≤50mg/m3
14. The concentration of atmospheric dust emission ≤50mg/m3

15 、压缩空气耗量 1-3m3/min
15. Compressed air consumption is 1-3m3/min

16 、压缩空气压力范围 0.6-0.8MPa
16. The compressed air pressure range is 06-0.8MPa

17 、设备占地 5500*2800*4400mm( 长*宽*高）
17. The equipment covers an area of 5500*2800*4400mm (length * width * height).

四、结构特点与调整使用
Fourth, the structural characteristics and adjustment of the use

本机为间歇吊钩式抛丸清理设备，用来进行多品种中型 薄壁件工件清理。它由清理室、抛丸器、螺旋输送器、提升 机、分离器、吊钩及电气等部分组成。
This machine is an intermittent hook type shot blasting cleaning equipment, which is used to clean a variety of medium-sized thin-walled workpieces. It is composed of cleaning chamber, shot blasting machine, screw conveyor, hoist, separator, hook and electrical parts 。

1 、清理室
1. Clean up the room

清理室是由 3.5mmQ235 钢板、
The cleaning chamber is made of 3.5mmQ235 steel plate

型钢组焊而成。它是进行工件清理
It is welded by section steel. It is to carry out workpiece cleaning

用的密封、宽敞的操作空间。2 台
It is sealed, spacious and spacious to operate. 2 units

抛丸器安装在清理室的一侧壁上，
The blast machine is mounted on one side wall of the cleaning chamber

室内壁受抛丸器直接抛打处与室体
The interior wall is directly thrown by the shot blasting device and the chamber body

顶部覆盖着 10mm 耐磨合金护板，
The top is covered with a 10mm wear-resistant alloy guard

大门内壁铺设耐磨橡胶皮，以保护
The inner wall of the gate is covered with wear-resistant rubber skin for protection

室壁。清理室上的两扇手动大门外
chamber walls. Outside the two hand-operated doors on the cleaning room

开，增加室内清理空间。门上方装
on, increase the indoor cleaning space. Mounted above the door

有限位开关，只有大门关闭后，吊钩自转开始后方能启动抛 丸器。
Limit switch, only after the door is closed, the hook rotation starts to start the blaster.

2 、抛丸器（Q084 变频调速）
2. Shot blasting machine (Q084 frequency conversion speed regulation).

技术方案
Technical program

（1）结构
(1) Structure

抛丸器由叶轮、叶片、分丸轮、
The shot blasting machine consists of an impeller, a blade, and a shot splitting wheel

定向套、导入管、罩壳及耐磨护板等
Directional sleeves, inlet pipes, covers and wear-resistant guards, etc

组成。弹丸由导入管流入分丸轮中，
composition. The projectile flows into the shot wheel by the introductory tube

预加速后经定向套窗口抛出，叶片继
After pre-acceleration, it is thrown out of the fixed sleeve window, and the blades are followed

续对其加速进而高速抛射到工件上，
It is then accelerated and projectile onto the workpiece at high speed

对工件进行强力打击，以达到清理之目的。
A strong blow is applied to the workpiece to achieve the purpose of clearing.

（2）调整与使用
(2) Adjustment and use

A、抛射带的调
A. The tone of the projectile belt

整：先将弹丸闸门
Whole: first put the projectile gate

关闭，将工件放置
Close, place the workpiece

在抛射区域， 吊钩
In the projectile area, the hook

停止运行，检查安
Stop the operation and check the safety

全无误后启动抛丸
Start the blasting after everything is correct

器，人工将少量弹丸放入流丸管内，待抛丸器停止运转后检 查工件的抛打位置是否合适，转动定向套角度可改变弹丸的 抛出方向，定向套窗口的角度大小，决定弹丸的径向散射角， 弹丸的径向散射角一般为 60°左右。如弹丸抛出方向偏离工 件，则根据需要偏转定向套角度，达到最佳清理效果。
device, manually put a small amount of projectile into the flow tube, after the shot blasting device stops running, check whether the throwing position of the workpiece is appropriate, rotate the angle of the directional sleeve to change the throwing direction of the projectile, directional sleeveThe angle of the window determines the radial scattering angle of the projectile, which is generally about 60°. If the projectile throws out direction away from the workpiece, the angle of the directional sleeve is deflected as needed to achieve the best cleaning effect.

定向套是易损件，当其矩形
The fixed sleeve is a consumable part when it is rectangular

窗口磨损 5 毫米左右时，须从刻
When the window is worn about 5 mm, it must be engraved

度线往后旋转 5 毫米（按叶轮旋
Rotate the degree line back by 5 millimeters (rotate according to the impeller.)

转方向），如再磨损5 毫米左右，
turn direction), such as wear about 5 mm,

则再向后旋转 5 毫米，继续使用，当窗口磨损 10 毫米以上 时应更换，否则弹丸的径向散射角将加快护板的磨损，同时 降低清理效果。
Then rotate it back another 5 mm and continue to use it, and when the window is worn out by more than 10 mm, it should be replaced, otherwise the radial scattering angle of the projectile will accelerate the wear of the guard plate while reducing the cleansing effect.

B 、叶片磨损不均匀将导致高速运转的抛丸器产生剧烈
B. The uneven wear of the blades will lead to the vigorous production of the shot blasting machine running at high speed

震动，每班运转前均检查叶片磨损情
Vibrate, check the wear of the blades before each shift

况，当叶片出现深沟或磨损过半应更
In addition, when the blades appear deep grooves or wear more than half should be more

换，叶片必须成对称更换，两叶片质
change, the blades must be replaced symmetrically, and the two blades are of nature

量差不大于 5 克。
The difference in amount is not more than 5 grams.

叶片在高速旋转的叶轮离心力的作用下固定在叶轮上， 其叶片装入方式是将叶片从叶轮中心插入叶轮槽内，当叶轮 旋转时，依靠叶片产生的离心力及叶片两边的凸台固定，不 需任何固定装夹具。拆卸叶片时，需先取出定向套和分丸轮， 然后轻击叶片外端便可将叶片卸下，同时检查定向套和分丸 轮的磨损情况，主轴及定向套的孔是一次性加工的，从而能 使得定向套与分丸轮之间的间隙均匀一致，不但减少了分丸 轮对弹丸的磨擦和定向套挤裂的现象，同时也大大提高了抛 丸效率。
The blade is fixed on the impeller under the action of the centrifugal force of the impeller rotating at high speed, and the blade loading mode is to insert the blade into the impeller groove from the center of the impeller, and when the impeller rotates, it relies on the centrifugal force generated by the blade and both sides of the bladeThe boss is fixed without any fixed fixtures. When disassembling the blade, you need to take out the directional sleeve and shot wheel first, and then tap the outer end of the blade to remove the blade, and check the wear of the directional sleeve and shot wheel at the same time. The holes of the spindle and the directional sleeve are processed at one time, so that the gap between the directional sleeve and the shot splitting wheel can be uniform, which not only reduces the friction of the shot splitting wheel on the projectile and the phenomenon of the directional sleeve squeezing and cracking. At the same time, it also greatly improves the shot blasting efficiency.

C 、工作中应经常检查抛丸器电流表读数，使其工作在 电动机额定电流以内。电动机电流减小，说明弹丸流量减小， 此时应增加弹丸流量，电动机电流增大，说明弹丸流量增大， 此时应减少弹丸流量。
C. The reading of the shot blasting machine ammeter should be checked frequently during the work, so that it can work within the fixed current of the motor. The decrease of the motor current indicates that the projectile flow rate decreases, and the projectile flow rate should be increased at this time, and the motor current increases, indicating that the projectile flow rate increases. At this time, the projectile flow should be reduced.

D 、当抛丸器没有完全停止运转或没有切断电源时，不 允许打开抛丸器护罩。
D. When the shot blasting machine does not completely stop running or does not cut off the power supply, it is not allowed to open the shot blasting device guard.

本设备抛丸器具有以下优点：
This equipment shot blasting machine has the following advantages:

a）高效：特殊的分丸轮结构，抛丸比能可 17.5kg/min.Kw。 b）叶片装拆迅速：因本抛丸器的叶片是叶轮中心插入
a) High efficiency: special shot wheel structure, shot blasting specific energy can be 17.5kg/min. Kw。 b) Rapid assembly and disassembly of blades: Because the blades of this shot blasting machine are inserted in the center of the impeller

的，在叶轮旋转的过程中靠离心力的作用固定叶片，所以不 需要任何装夹工具。拆卸叶片时，只需将分丸轮拆开，然后 轻击叶片外端并可容易地将叶片从叶轮中心卸下。拆卸 8 片 叶片，只需 5~ 10 分钟，并且能
In the process of rotation of the impeller, the blades are fixed by centrifugal force, so there is no need for any clamping tools. To remove the blades, simply take the shot splitting wheel apart and tap the outer end of the blade to easily remove the blade from the center of the impeller. It only takes 5~10 minutes to disassemble 8 blades, and it can

同时检查分丸轮及定向套的磨
At the same time, check the grinding of the shot wheel and the directional sleeve

损情况。
Damages.

c）采用双圆盘叶轮，稳定
c) Double disc impeller is adopted, which is stable

性好，抛丸均匀。
Good performance, uniform shot blasting.

d）本抛丸器中的叶片、分
d) The blades and minutes in this shot blasting machine

丸轮、定向套等，采用特殊高铬耐磨铸铁材料制作，使叶片 重量差控制在 5 克之内，大大降低抛丸器运行时的噪音，延
The pill wheel, fixed sleeve, etc., are made of special high-chromium wear-resistant cast iron materials, so that the weight difference of the blades is controlled within 5 grams, which greatly reduces the noise of the shot blasting machine during operation, extended

长了易损件的寿命。
Longer service life of wearing parts.

e ）外形美观、结构精致、制
e) Beautiful appearance, sophisticated structure, and system

造维修便。抛丸后的工件表面质量
Make maintenance convenience. The surface quality of the workpiece after shot blasting

达到满足对工件目测和磁粉探伤
To meet the requirements of visual inspection of workpieces and magnetic particle testing

的通用标准。
of the Common Criteria.

（3）分丸轮
(3) Pellet wheel

分丸轮是易磨损零件，分丸轮外径磨损后小于 15 毫米 以上时应更换，如继续使用，则弹丸的径向散射角同样增大， 加快护板的磨损，降低清理效果。
The shot wheel is a wear-prone part, the outer diameter of the shot wheel should be replaced when it is less than 15 mm after wear, if it continues to be used, the radial scattering angle of the projectile will also increase, and the guard plate will be accelerated Abrasion, reducing the cleaning effect.

3 、螺旋输送器
3. a screw conveyor

升机底部。
Bottom of the lift.

螺旋轴承与室体组
Screw bearings and chamber groups

装处设有多道迷宫隔
There are multiple labyrinth partitions in the installation

板，另加羊毛毡内衬， 螺旋输送器三维图
Plate, with wool felt lining, three-dimensional drawing of the auger

可有效延长轴承使用寿命。
It can effectively extend the service life of the bearing.

4 、提升机
4. Hoist

本机用平皮带传动的斗式提升机，离心重
This machine uses a bucket elevator driven by a flat belt, centrifugal weight

力式落料，其功能是将丸尘混合物从螺旋输送
Force blanking, whose function is to convey the pellet dust mixture from the screw

器处输送到清理机顶部的分离器里，采用先进
The device is conveyed to the separator at the top of the cleaning machine, which is advanced

的上、下同直径镶橡胶板的带轮结构，提高了
The upper and lower parts of the same diameter with rubber plate pulley structure have been raised

提升胶带与带轮间的磨擦力，避免了老式的
Improves the friction between the tape and the pulley, avoiding the old-fashioned

上、下带轮的打滑现象，降低了提升皮带的预
The slippage of the upper and lower pulleys reduces the pre-lifting of the belt

紧力，有利于延长提升胶带的使用寿命。提升
Tightness, which is conducive to prolonging the service life of the lifting tape. Elevate

罩壳采用折弯成形焊接结构，外形美观、刚性
The cover is bent and welded with a beautiful appearance and rigidity

好。提升机罩上的门盖可维修更换料斗，打开下罩上的门盖， 可维修下部传动，排出底部弹丸堵塞。提升机的上皮带轮应 调平，以免皮带跑偏与提升机罩壳相碰撞，使用一段时间后， 皮带松驰时，可调节提升机上部两侧的调整螺栓，使皮带张 紧，调整范围为 100 毫米。
Good. The door cover on the hoist hood can be repaired and replaced, and the door cover on the lower cover can be opened to repair the lower transmission and discharge the bottom projectile blockage. The upper pulley of the hoist should be leveled to avoid the belt deviation from colliding with the hoist housing, after a period of use, when the belt is loose, the adjustment bolts on both sides of the upper part of the hoist can be adjusted, Tension the belt with an adjustment range of 100 mm.

5 、分离器
5. a separator

引进英国 SPENCER 公司技术制造的“BE”型高效率，
Introduced the high efficiency of the "BE" type manufactured by SPENCER company in the United Kingdom

大容量丸料分选器，结构
Large-capacity abrasive sorter, structure

合理 ，丸料分选性能优
Reasonable, excellent abrasive sorting performance

越。
more.

其特点为：
Its characteristics are:

（1）通过调整锁定限
(1) By adjusting the locking limit

量门的位置，可以实现均
The position of the measuring gate can be evenly measured

匀厚度和流量的丸料流；
Abrasive flow of uniform thickness and flow;

（2）风选分离区高度为 200mm，为有效分离丸料和杂物 提供了空间；
(2) The height of the winnowing separation zone is 200mm, which provides space for effective separation of abrasive and sundries;

（3）风选控制板设在第一分离区内；
(3) the winnowing control board is located in the first separation area;

（4）两个可以调整的分离板，可以高效地分离微粒物和 临界尺寸丸料；
(4) Two adjustable separator plates for efficient separation of particulate matter and critical size abrasive;

（5）可以更换的筛网实现大的杂物截留；
(5) The screen that can be replaced can be replaced to achieve large debris interception;

（6）只有好的可以再次利用的丸料流入储丸斗中。
(6) Only the good abrasive material that can be reused flows into the pellet storage hopper.

6 、吊钩
6. a hook

用弯轨吊钩 2 个，挂件在清理室内
Use 2 bent rail hooks, and the pendant is in the cleaning room

旋转接受抛丸清理，吊钩移动与升降靠
Rotate to accept shot blasting cleaning, hook movement and lifting

电动葫芦带动，吊钩室内旋转靠一减速
The electric hoist drives, and the hook rotates in the room to slow down

装置带动摩擦轮来实现，工作时，吊钩
The device drives the friction wheel to realize, when working, the hook

下降勾住工件，上升至预定位置，沿轨道进入清理室，到达 预定位置后，移动停止， 自转开始旋转。
Descend and hook the workpiece, ascend to a predetermined position, enter the cleaning chamber along the track, and after reaching the predetermined position, the movement stops, and the rotation begins to rotate.

7 、电气
7. Electrical

A 、说明：
A. Description:

本电气设备主回路
The main circuit of this electrical equipment

采用 3~380 伏（三相四
Adopt 3~380 volts (three-phase four

线），控制回路彩单相
line), control loop color single-phase

380/220 伏变压器供电，
380/220 volt transformer power supply

为方便操作与维护，电
For ease of operation and maintenance, electricity

气设备集中安放在控制
Gas equipment is centrally placed under control

箱里，控制着各电动机与电磁铁的开、停。用自动开关 QF 和钥匙式按钮 ISA 分别接通或断开总电源和控制回路的电 源。
In the box, the start and stop of each motor and electromagnet are controlled. The automatic switch QF and the key button IS A are used to switch on or off the power supply of the main power supply and the control loop, respectively.

B 、主要联锁：
B. Main interlocking:

Q376 吊钩式抛丸清理机 技术方案
Q376 hook type shot blasting machine technical program

只有当吊钩旋转和清理室大门关闭后，才能开启上、下 所有抛丸器，电动机工作。
Only when the hook is rotated and the door of the cleaning chamber is closed, all the upper and lower blast machines can be opened, and the motor works.

8、除尘系统★
8. Dust removal system ★

1 、滤筒除尘器
1. Filter cartridge dust collector

除尘系统 LT 型除尘器是我公司吸收美国唐纳森公司环 保技术，设计制造的新一代高效除尘器，主要由除尘箱体、 脉冲系统、储灰仓、风管、风机等组成。具有以下优点：
Dust removal system LT type dust collector is a new generation of high-efficiency dust collector designed and manufactured by our company to absorb the environmental protection technology of Donaldson Company of the United States, mainly composed of dust removal box, pulse system and ash storage bin , air duct, fan, etc. It has the following advantages:

（1）简述
(1) Brief description

LT 系列高效沉流式滤筒除尘器
LT series high-efficiency sediment filter cartridge dust collector

1)极高的空间利用率
1) Extremely high space utilization

过滤元件滤筒采用折叠的形式布置滤料，过滤面积与其 所占体积之比是传统滤袋的 30-40 倍，达到 300mP2P/mP3P。 使用滤筒可以使除尘器结构更加紧凑，大大减少除尘器的占 地面积和空间。
The filter element filter cartridge is arranged in the form of folding, and the ratio of the filtration area to the volume it occupies is 30-40 times that of the traditional filter bag, reaching 300mP2P/mP3P. The use of filter cartridges can make the dust collector more compact, greatly reducing the footprint and space of the dust collector.

2) 节能性好，滤料使用寿命长
2) Good energy saving and long service life of filter material

传统袋式除尘器为了减少除尘器的体积，往往选用较高 的过滤风速，其结果是系统阻力大大增加，滤料在高速气流 的冲刷下寿命缩短，往往经常需要更换滤袋。滤筒式除尘器 因其滤料布置密度大，较小体积里可以有很大的过滤面积， 因而可以降低过滤速度，减少系统阻力，降低运行费用，节
In order to reduce the volume of the dust collector, the traditional bag filter often chooses a higher filter air speed, which results in a great increase in system resistance and a shortened life of the filter material under the scouring of high-speed airflow. Filter bags often need to be replaced. Due to the large density of the filter material arrangement, the filter cartridge dust collector can have a large filtration area in a small volume, so it can reduce the filtration speed and reduce the system resistance, reduce operating costs, save

约能源。低过滤速度也减少了气流对滤料的破坏性冲刷，延
About energy. The low filtration speed also reduces the destructive scouring and delay of the air flow on the filter media

长了滤筒寿命。
Longer cartridge life.

技术方案
Technical program

3) 使用方便，维护工作量小
3) Easy to use and small maintenance workload

整体式滤筒比柔软的传统滤袋具有更好的固定方式于 运输、安装与检修，一人即可方便地拆装，极大地减少维修
The monolithic cartridge has a better way to secure than the soft traditional filter bag for transportation, installation and maintenance, and can be easily removed and assembled by one person, greatly reducing maintenance

工作量。
Workload.

4)滤筒再生性能好
4) The filter cartridge has good regeneration performance

采用脉冲、震动或逆气流清灰，都可轻易地使滤筒再生， 清灰效果好。滤筒过滤除尘技术是袋式除尘的换代产品，是 二十一世纪的过滤技术。
Pulse, vibration or reverse air flow cleaning can easily regenerate the cartridge with good cleaning results. Cartridge filtration and dust removal technology is a replacement product of bag dust removal, and it is the filtration technology of the 21st century.

（2）工作原理
(2) Working principle

1) 正常操作
1)Normal operation

在正常操作下，含尘空气经侧面隔舱底部
Under normal operation, dusty air passes through the bottom of the side compartments

入口进入 LT-6 型除尘器，其中部分灰尘因重力
The inlet enters the LT-6 dust collector, where some of the dust is due to gravity

被沉降于灰仓内，然后向上分散后通过滤芯，粉尘即被阻挡 在滤芯外表面上，过滤后的清洁空气经滤芯中心进入清洁空
It is settled in the ash bin, and then dispersed upwards through the filter element, the dust is blocked on the outer surface of the filter element, and the filtered clean air enters the clean air through the center of the filter element

气室，通过出口管排出。
The air chamber is discharged through the outlet pipe.

2)滤筒清灰
2) Filter cartridge cleaning

滤芯可自动地和间断地进行清灰，其方式是在任一给定 的时间内仅有一组（3 只）滤芯进行离线清灰。在滤芯清灰 过程中，脉冲控制仪接通一只电磁脉冲阀的电源，使相应的 薄膜阀喷出脉冲高压空气，高压空气即从内到外穿过滤芯，
Filters can be cleaned automatically and intermittently in such a way that only one group (3) of filters can be cleaned offline at any given time. In the process of cleaning the filter element, the pulse controller is connected to the power supply of an electromagnetic pulse valve, so that the corresponding membrane valve sprays pulsed high-pressure air, and the high-pressure air passes through the filter element from the inside to the outside ，

将附着在滤芯外表面上的粉尘除去，尘粒落入尘斗，然后进
The dust attached to the outer surface of the filter element is removed, and the dust particles fall into the dust hopper and then enter

入 集 灰 桶 。 压 缩 空 气 的 压 力 最 好 调 整 为 6kg/cmP2P ， 6kg/cmP2P-7kg/cmP2P 压缩空气压力是可以满足清灰功能要 求的最标准的设定值。压缩空气压力的设定值越小，脉冲阀
Collect ash buckets. The pressure of the compressed air is optimally adjusted to 6kg/cmP2P，6kg/cmP2P- The compressed air pressure of 7 kg/cmP2P is the most standard setting value that can meet the requirements of the cleaning function. The smaller the set value of the compressed air pressure, the more pulsed the valve

的耗气量越小。脉冲喷吹控制
The smaller the air consumption. Pulse jet control

仪一般可调整到每两分钟清扫
The meter can generally be adjusted to clean every two minutes

一列滤芯，即每两分钟接通一
A row of filters, i.e. one every two minutes

只脉冲阀，要加大清灰能量，
Only pulse valve, to increase the ash cleaning energy

可提高压缩空气的压力，但不
It is possible to increase the pressure of the compressed air, but no

应超过。7kg/cmP2P。
should be exceeded. 7kg/cmP2P。

(3)结构简介
(3) Brief introduction to the structure

右图为本机配置的 LT 型
The figure on the right shows the LT type configured on this machine

滤筒式除尘器结构。
Cartridge dust collector structure.

进风口可如图所示设置在侧面，也可设置在顶部，出风 口可如图所示设置在清洁空气室的下部，也可设置在清洁空
The air inlet can be arranged on the side or at the top as shown in the figure, and the air outlet can be arranged in the lower part of the clean air chamber or in the clean air as shown in the figure

气室的侧面或顶面。
The side or top surface of the air chamber.

我公司设备配套一般按每只滤筒处理风量 710 立方米/ 小时计算，但在处理超细粉尘以及粉尘入口浓度较高时，应 适当增加一些滤筒，必要的时候应设置二级除尘，以使部分 颗粒较大粉尘先行沉降 。此经验只适应于我公司自备的 350-450 目 PSU 聚酯覆膜滤筒，滤料刚性好，具备拒水性能，
Our company's equipment is generally calculated according to the air volume of 710 cubic meters per hour per filter cartridge, but when dealing with ultrafine dust and high dust inlet concentration, some filter cartridges should be appropriately added. When necessary, secondary dust removal should be set up to make some particles of larger dust settle first. This experience is only applicable to our company's own 350-450 mesh PSU polyester coated filter cartridge, the filter material has good rigidity and water repellent performance

其过滤面积为 12 平方米/只。
Its filtration area is 12 square meters per piece.

本公司可采用各种进口和国产滤料精工制作各种空气
The company can use a variety of imported and domestic filter materials to produce all kinds of air

过滤器，主导产品为
filters, the leading products are:

PSU 覆 膜 聚 酯 滤
PSU coated polyester filter

筒，具有孔径小、透
Cylinder, with a small pore size, transparent

气量大、表面光滑、
Large gas volume, smooth surface,

防水防油性能优良、
Excellent waterproof and oil-repellent performance

阻力低、过滤面积大
Low resistance and large filtration area

等特点，采用国际先
and other characteristics, using the international first

进的折叠固化新工
Into the folding and curing of the new worker

艺，端盖和护网采用防锈、防腐性能优良的加厚优质电化板， 密封圈采用低硬度、高强度的闭孔发泡橡胶，进口环氧树脂 胶剂彻底避免脱胶和龟裂现象。
The end cover and protective net are made of thickened high-quality electrochemical board with excellent anti-rust and anti-corrosion performance, the sealing ring is made of low-hardness, high-strength closed-cell foamed rubber, and the imported epoxy resin adhesive completely avoids degumming and cracking 。

（4）、 除尘箱体
(4) Dust removal box

除尘箱体是除尘系统的核心部件， 由 2.5mm 厚的A 级 板材和国标型钢铆焊结构而成。整体可分为两大块，主要以 画板为分界，上部是负压室下面是拦截区域，工作时风机启 动使负压室产生强大的负压，下方拦截室的空气纷纷从滤材 细小的纤维缝隙中被吸进上负压室再经过风机从烟囱排放 到大气层，一些粉尘则被滤材拦截在滤筒的外壁上，在预设 的时间里脉冲气流对滤筒由内向外高压喷吹使附着在滤筒 上的粉尘掉落在储灰仓待排。整个画板由 4.5mm 的冷轧型材 切割而成，切割工艺采用先进的大型激光切割中心加工，保 证画板无变形现象。充分确保除尘器的密封强度。
The dust removal box is the core component of the dust removal system, which is made of 2.5mm thick A-grade plate and national standard steel riveted and welded structure. The whole can be divided into two parts, mainly with the drawing board as the boundary, the upper part is the negative pressure chamber, and the lower part is the interception area, and the fan is turned on when workingThe air in the lower interception chamber is sucked into the upper negative pressure chamber from the fine fiber gaps of the filter material, and then discharged from the chimney to the atmosphere through the fan, and some dust is intercepted on the outer wall of the filter cartridge by the filter material In the preset time, the pulse air flow blows the filter cartridge from the inside to the outside at high pressure, so that the dust attached to the filter cartridge falls in the ash storage bin to be discharged. The whole drawing board is cut from 4.5mm cold-rolled profiles, and the cutting process adopts advanced large-scale laser cutting center processing to ensure that the drawing board is not deformed。 Fully ensure the sealing strength of the dust collector.

Q376 吊钩式抛丸清理机 技术方案
Q376 hook type shot blasting machine technical program

（5）、 脉冲系统
(5) Pulse system

脉冲系统主要分件有控制仪、信号线、电磁阀、气包、 喷管等。工作时由控制仪在人工预设的时间内对每各电磁气 阀发送一定时间的开启信号，来达到定时清灰的效果。喷管 的高度经过精准的计算由电脑 CAD 模拟测试而安放，替代 制造复杂的文丘式喷吹清灰。
The main components of the pulse system include control instrument, signal line, solenoid valve, air bag, nozzle, etc. During the operation, the controller sends a certain time opening signal to each solenoid valve within the time preset by the manual preset to achieve the effect of regular ash cleaning. The height of the nozzle is accurately calculated and placed by a computer CAD simulation test to replace the complex venturi spray cleaning.

（6）、 储灰仓
(6), ash storage bin

用来储蓄被脉冲反吹落下的粉尘、杂质。在仓体的下部 装有两组可扎灰袋的手动闸阀，正常工作时手闸关闭，停机 卸灰时为防止粉尘飞扬，在闸阀下的一圈圆钢是用来扎灰袋 防止灰袋脱落的。这样可以改善工人卸灰时的工作环境。
It is used to store dust and impurities that are blown back by pulses. The lower part of the silo body is equipped with two groups of manual gate valves that can tie ash bags, the hand gate is closed during normal operation, and in order to prevent dust from flying when stopping and unloading ash, a circle of round steel under the gate valve is used to tie ash bagsPrevent the ash bag from falling off. This improves the working environment for workers when unloading ashes.

（7）、 风管
(7) Air duct

吸尘管道和排尘管道均由型材和扁钢制造，在生产前先 经过抛丸除锈然后在管道内涂防锈漆，布置时充分考虑空气 的阻力，关键部位装有风闸控制风量的分配。
The dust suction pipe and dust exhaust pipe are made of profiles and flat steel, and then the anti-rust paint is applied to the pipe after shot blasting before production, and the air resistance is fully considered when arranged, and the key parts are equipped with air dams to control the distribution of air volume.

（8）、 风机
(8), fan

采用除尘专用风机，A 式高效直联式，运行稳定，噪音 低节约能源。
It adopts a special fan for dust removal, and the A-type high-efficiency direct-coupled type has stable operation, low noise and energy saving.

Q376 吊钩式抛丸清理机 技术方案
Q376 hook type shot blasting machine technical program

五.设计要点
FiveKey points of design

1.清理质量:达到瑞典 SIS 标准 Sa2.5 级。 2.机器结构型式:吊钩自转式。 3.使用多股弹丸流束与高抛射速度和强劲弹丸密度的高效抛
1. Cleaning quality: up to Swedish SIS standard Sa2.5 level. 2.Machine structure type: hook rotation type. 3.Efficient projectile ejection using multiple projectile beams with high projectile velocity and strong projectile density

丸器,确保最佳效果。
Pill device to ensure the best results.

( 1) 选用 2 台先进的直联强力抛丸器,按最佳抛射坐标方位 布置,缩短清理时间,提高清理质量；
(1) Select 2 advanced direct-connected powerful shot blasting machines, arrange them according to the best projectile coordinates and azimuth to shorten the sorting time. improve the quality of cleanup;

(2) 工件连续运行到室内弹丸抛射区时, 随着自转，周身各 面受到不同方位的连续均匀抛射清理；
(2) When the workpiece is continuously run to the indoor projectile ejection area, with the rotation, all sides of the body are continuously and uniformly ejected and cleaned in different directions;

(3) 整个清理过程在密闭容腔内进行。 4.采用板式大容腔清理室,改善维修、操作环境,提高整体使用 效果。
(3) The whole cleaning process is carried out in a closed cavity. 4.The plate type large cavity cleaning room is used to improve the maintenance and operation environment and improve the overall use effect.

( 1) 清理室设宽敞的维修门；
(1) The cleaning room is equipped with a spacious maintenance door;

(2) 有利于增加室内除尘效果；
(2) It is conducive to increasing the effect of indoor dust removal;

(3) 免受抛丸器长期工作产生的高温侵袭；
(3) Protected from the high temperature caused by the long-term operation of the shot blasting machine;

(4) 减少了室内防护板磨损；
(4) It reduces the wear and tear of the indoor protective plate;

(5) 清理室内镶嵌耐磨板防护, 既延长室体使用寿命,又可 提高弹丸反弹次数,加大清理的力度与效果。
(5) Cleaning the indoor inlay wear-resistant plate protection not only prolongs the service life of the chamber, but also improves the number of projectile rebounds, and increases the intensity and effect of cleaning.

1. 吊钩
1. Hook

( 1) 输送平稳,非清理反向运行；
(1) Stable transportation, non-cleaning reverse operation;

(2) 室内吊钩护套用高铬耐磨材料制成。
(2) The indoor hook sheath is made of high-chromium wear-resistant material.

(3) 采用行业品牌葫芦，双吊钩、双立柱安全可靠。
(3) The use of industry brand gourd, double hook, double column is safe and reliable.

Q376 吊钩式抛丸清理机 技术方案
Q376 hook type shot blasting machine technical program

2. 弹丸循环系统
2.Projectile circulation system

( 1) 采用国外先进技术,增强提升机、分离器、螺旋输送器 的整体使用功能,充分发挥抛丸器的清理功能；
(1) Adopt foreign advanced technology to enhance the overall use function of hoist, separator and screw conveyor, and fully developthe cleaning function of the shot blasting machine;

(2) 采用先进的全封闭式输丸系统及气控弹丸闸门。
(2) Adopt advanced fully enclosed pellet conveying system and pneumatic projectile gate.

3. 采用多种新结构与密封材料,加大密封效果与力度。
3. A variety of new structures and sealing materials are used to increase the sealing effect and strength.

( 1) 清理室工件进出口处设有橡胶板, 防止弹丸及粉尘飞溅 出室体外；
(1) The inlet and outlet of the workpiece in the cleaning room are provided with a rubber plate to prevent projectiles and dust from splashing out of the chamber;

(2) 维修门有强力密封保护措施；
(2) The maintenance door has strong sealing and protection measures;

4. 利于环保的工作方式,不起灰尘,不污染工作空间,提供净化 的操作环境.
4. It is conducive to environmentally friendly working methods, no dust, no pollution of the working space, and provides a purified operating environment

( 1)噪声 ≤85dB
(1) Noise: ≤85dB

(2)粉尘浓度排放标准 <50 ㎎∕立方米
(2) Dust concentration emission standard <50 mg/cubic meter

5. 设备操作维修简便,运行可靠,故障率小。
5. The operation and maintenance of the equipment is simple, reliable and the failure rate is small.

( 1) 先进的抛丸器维修更换易损件简单,耐磨性好,使用寿 命长；
(1) The advanced shot blasting machine is simple to maintain and replace wearing parts, has good wear resistance, and has a long service life;

(2) 清理室内护板用耐磨遮盖包铸螺母栓接,保护螺栓头部 不易损坏,拆装维修方便,护板及螺母使用寿命长,维修 量小；
(2) Clean the indoor guard plate with wear-resistant covering cast nuts, the head of the protective bolt is not easy to damage, easy to disassemble and maintain, and the guard plate and nut have a long service life , the amount of maintenance is small;

(3) 采用国内外生产的优质电气元件,操作使用简单,运行 灵敏可靠,故障率小；
(3) Using high-quality electrical components produced at home and abroad, simple operation and use, sensitive and reliable operation, and small failure rate;

(4) 设备开机率高,减少了维修工作量,节省了设备维修费 用；
(4) The equipment has a high start-up rate, which reduces the maintenance workload and saves the equipment maintenance cost;

Q376 吊钩式抛丸清理机 技术方案
Q376 hook type shot blasting machine technical program

(5) 节省地方的紧凑结构,美化了设备造型,节省了投资费 用。
(5) The compact structure of saving space beautifies the equipment shape and saves investment costs.

六、外购件明细表
Sixth, the list of purchased parts

七、易损件明细表及图样
7. List and drawings of wearing parts

Q376 吊钩式抛丸清理机
Q376 hook type shot blasting machine

技术方案
Technical program

Q376 吊钩式抛丸清理机
Q376 hook type shot blasting machine

技术方案
Technical program

叶轮 Impeller		1	Q084	40cr
除尘滤筒 Dust filter cartridge		6	Θ320*660	聚酯纤维 Polyester

八.机器的设计、制造、安装调试、验收事宜
VIIIDesign, manufacture, installation, commissioning and acceptance of the machine

为便于需方能对提供的Q37 系列吊钩式抛丸清理机有更 加深入的了解, 更加能贴近需方的要求, 现就本机设计与制 造、安装调试与验收等有关事宜予以说明。
In order to facilitate the demander to have a deeper understanding of the Q37 series hook shot blasting machine provided, and to be closer to the requirements of the demander, the design and manufacture of this machine is now proposedInstallation, commissioning and acceptance and other related matters shall be explained.

1. 设计与制造
1. Design & Manufacturing

( 1) 按需方提供的技术要求：工件尺寸；
(1) Technical requirements provided by the demand party: workpiece size;

(2) 供需双方签订的技术协议；
(2) Technical agreements signed by both suppliers and buyers;

(3) 本机设计与供货说明以及补充说明；
(3) Description of the design and supply of the machine and supplementary instructions;

(4) 参照中华人民共和国专业标准《ZBJ61-010-89》抛 丸清理机技术条件；
(4) Refer to the professional standard of the People's Republic of China "ZBJ61-010-89" shot blasting machine technical conditions;

(5) 供方在制造过程中,设计人员现场指导, 需方可随时 派技术人员到供方进行监制。
(5) In the manufacturing process of the supplier, the designer will provide on-site guidance, and the demander can send technical personnel to the supplier at any time to supervise the production.

2.安装调试与验收
2.Installation, commissioning and acceptance

( 1)在需方全线安装调试,空载试车达到设计要求后, 内部 验收合格,再邀请需方来现场进行设备交验；
(1) After the buyer installs and debugs the whole line, and the no-load test meets the design requirements, the internal acceptance is qualified, and then the buyer is invited to the site for equipment inspection ；

(2)供方代办组织运输；
(2) The supplier organizes transportation;

(3)供方派员包括机械、电气工程师在内的安装调试人员
(3) The supplier sends installation and commissioning personnel, including mechanical and electrical engineers

Q376 吊钩式抛丸清理机 技术方案
Q376 hook type shot blasting machine technical program

在需方总体组装、调试，空负荷试车达到要求后,供需 双方在使用地进行第二次验收。在安装过程中,需方派 有关人员到现场检测,并协调有关工作,提供有关设备 及工具(吊车、电气焊及有关材料等)；
After the overall assembly and commissioning of the demander and the no-load test meet the requirements, the supply and demand sides will carry out the second acceptance at the place of use. During the installation process, the demander sends relevant personnel to the site for inspection, coordinates the relevant work, and provides relevant equipment and toolscranes, electrical welding and related materials, etc.);

3.随机技术文件
3.Random technical documentation

( 1)使用说明书
(1) Instruction manual

(2)机器总装图
(2) Machine assembly drawing

(3 装箱单
(3 packing lists.)

(4)产品合格证
(4) Product certificate

1 份
1 serving

1 份
1 serving

1 份
1 serving

1 份
1 serving

Q376 吊钩式抛丸清理机 技术方案
Q376 hook type shot blasting machine technical program

售后服务承诺
After-sales service commitment

一、技术服务承诺
1. Technical service commitment

1 、 我公司已通过 ISO9001 国际质量管理体系认证，我们对承 包范围内的一切设备，从设计、制造、安装、调试至交付 验收均按体系规定的程序执行，并且承担全部责任，所有 设计图纸需经用户认可，在全过程中充分听取用户的意见， 接受用户监督；
1. Our company has passed the ISO9001 international quality management system certification, and we have all the equipment within the scope of the contract, from design and manufacturingInstallation, commissioning and delivery and acceptance are carried out in accordance with the procedures specified in the system, and assume full responsibility, and all design drawings need to be approved by the userFully listen to the opinions of users in the whole process and accept user supervision;

2 、 我公司在工程承包方面有丰富的经验，完全能够按时优质 地完成整个工程，确保产品质量；
2. Our company has rich experience in project contracting, and is fully able to complete the whole project on time and with high quality to ensure product quality;

3 、 我们将派有经验的人员到现场负责施工安装并参加调试；
3. We will send experienced personnel to the site to be responsible for construction and installation and participate in commissioning;

4 、 我公司负责为用户免费培训 3-4 名操作人员，培训内容： 设备操作、机械及电器维修并解答用户提出的技术问题；
4. Our company is responsible for training 3-4 operators for users free of charge, training content: equipment operation, mechanical and electrical maintenance and answering users' questions technical issues;

5 、 保修期满后，我方优惠供应各种易损件、配件；
5. After the expiration of the warranty period, we will supply all kinds of wearing parts and accessories at a preferential rate;

6 、 我们将向用户提供如下技术文件：
6. We will provide the following technical documents to users: