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压机作指导(SOP标准化作业)
Press room work guidance (SOP standardized operation)


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⼯⼈
Good worker

⼯⼈必备素质
Essential qualities of a good worker

爱岗敬业,积极向上,勤奋,诚实,热爱学习,掌握熟练的操作技能
Dedicated, positive, diligent, honest, love to learn, master skilled operating skills

必须做
It has to be done

巡视
Visits

定时巡视设备运转状况及质量,卫
Regularly inspect the operation status and quality of equipment, and protect health

能听取他的建议;能够聆听边设备运转是否正常
Able to listen to the advice of others; Able to listen to the equipment next to you to see if it is working properly

检查
examine

定期检查设备运转情况,砖坯质量是否正常
Regularly check the operation of the equipment and whether the quality of the bricks is normal

报告
report

发现问题、异常及时汇报
Problems and abnormalities are reported in a timely manner

教新⼯⼈,怎样做,安全,纪律,怎样教:说给他听,做给他看,让他⾃⼰做,再来检查他;
Teach the new worker, how to do it, safety, discipline, how to teach: tell him, show him, let him do it himself, and then check him;

必须关注
Must be concerned

安全
safe

学习并遵守安全产守则。熟悉并了解本岗位内的设备的性能和在运转时可能对造成伤害的地,特别注意挂有安全警的设备,要⼩⼼防护。
Learn and follow the Code of Conduct for Safe Production. Be familiar with and understand the performance of the equipment in this post and the place that may cause harm to people during operation, pay special attention to the equipment with safety warnings, and be careful to protect it.


Personnel

检查员多少,精神状态,技能,电话号码,纪律遵守及教导
Check the number of personnel, mental state, skills, telephone number, discipline and teaching

设备
equipment

压机,翻坯机,马达,齿轮,带,同步带,带轮,辊棒,轴承
Presses, billet turners, motors, gears, belts, timing belts, pulleys, rollers, bearings

质量
quality

检查压机布料是否平整;检查砖质量:坯粉,崩、裂纹、分层;检查砖坯在输送过程中是否平稳
Check whether the press cloth is flat; Check the quality of the brick surface: billet powder, chipping, cracks, delamination; Check whether the bricks are stable during the conveying process


Wei Sheng

设备卫,地,烂砖,灰尘;模具房的模芯的规范摆放
Equipment sanitation, ground sanitation, rotten bricks, dust; Standardized placement of the mold core of the mold room

会做
Will do

会操作,会检查,会润滑,协助修理,发现问题及时汇报,保证设备正常运转
It will operate, inspect, lubricate, assist in repair, and report problems in time to ensure the normal operation of the equipment

纪律
discipline

不迟到、旱退,严格遵守交接班制度,不来须提前请假,遵守
Do not be late, retire from drought, strictly abide by the handover system, do not come to ask for leave in advance, and abide by factory rules and regulations

重要技能
Important skills

熟练检测砖坯厚度;更换模芯
Proficient in detecting the thickness of bricks; Replace the core


Sections

责任
Responsible person

时间及次数
Time and frequency

详细内容
Details:

分类
Classification of employees

压机组
Press unit length

6:50/18:50

和上班班长做好交接班作:检查上班的设备卫是否完成,具是否齐全;协助中⽅⼈员开班前会,点数,统计吃饭数,有 没有来上班,合理调配作。
Do a good job of handover work with the previous shift leader: check whether the equipment and sanitation at work are completed and whether the tools are complete; Assist the Chinese staff to have a pre-shift meeting, count, count the number of diners, and reasonably allocate staff work if some people do not come to work.

7:00、8:00、9:00、10:00、11:00、12:00、13:00、14:00、15:00、1 6:00、17:00、18:00/19:00、20:00、21:00、22:00、23:00、0:00、1:

00、2:00、3:00、4:00、5:00、6:00

时巡视次车间设备运转是否正常,砖坯质量是否合格;
Inspect every hour whether the workshop equipment is operating normally and whether the quality of the bricks is qualified;

09:30/15:30/3:30

安排本班员进现场6S作,对本车间范围内全清扫。
Arrange the staff of the class to carry out on-site 6S work and clean the whole area of the workshop.

18:00/6:00

检查本班场地卫是否清扫净,以确保下班前各项作完成
Check whether the site guards of the class are cleaned to ensure that all the work is completed before leaving work

11:30/23:30

安排轮员领取餐,发放给本班上班员
Arrange for the rotation workers to receive meals and distribute them to the staff of the shift.

每时每刻
24/7

有员请假、上卫间或吃饭,岗位缺时,合理安排、协调各岗位员,保证各岗位每时刻都在监控中
When there is a shortage of staff members, reasonable arrangements and coordination of personnel in each position to ensure that each post is under monitoring at all times

17:00/05:00

督促操作做好当班压机冲压数的记录;协助中⽅⼈员记录考勤。
Supervise the operator to keep a record of the number of presses on duty; Assist Chinese staff to record attendance.

设备保养
Equipment maintenance worker

7:00

认真检查车间所有设备的运情况,对关键设备进润滑保养,发现异常及时报告中班长。
Carefully inspect the operation of all equipment in the workshop, lubricate and maintain key equipment, and report to the squad leader in time if any abnormalities are found.

8:30、9:30、10:30、11:30、12:30、13:30、14:30、15:30、16:30、 17:30、18:30/19:30、20:30、21:30、22:30、23:30、0:30、1:30、2:
8:30、9:30、10:30、11:30、12: 30、13:30、14:30、15:30、16:30、17:30、18:30/19:30、20:30、21:30、22:30、23:30、0:30、1:30、2:

30、3:30、4:30、5:30、6:30

时巡视次车间设备运转是否正常,督促操作对砖坯质量缺陷的检查情况
Inspect the normal operation of the workshop equipment every hour, and urge the operator to inspect the quality defects of the bricks

09:30/15:30/3:30

监督本班员进现场清扫,在各岗位员在清扫时重点把控砖坯质量关
Supervise the on-site cleaning of the staff of the class, and focus on controlling the quality of the bricks when the personnel of each post are cleaning

每时每刻
24/7

协助班长对本班的设备和员的管理;班长请假或外出办事使班长权、管理本班常事物
Assist the squad leader in the management of the equipment and personnel of the class; The squad leader takes leave or goes out to do errands on his own initiative, so that the squad leader has the power to manage the daily affairs of the class

压机操作
Press operator

7:30、9:30、11:30、13:30、15:30、17:30/19:30、21:30、23:30:1:30
、3:30、5:30
7:30、9:30、11:30、13:30、15: 30、17:30/19:30、21:30、23:30:1:30、3:30、5:30

每两时检测次砖坯厚度,记录压机各项参数,发现异常及时报告班长;每半个时检查次砖坯质量,发现异常及时报告班长
Detect the thickness of the brick every two hours, record the parameters of the press, and report to the squad leader in time if any abnormalities are found; Check the quality of the bricks every half an hour, and report to the squad leader in time if any abnormalities are found

09:30/15:30/3:30

⾃⼰所属的区域进清扫整理
Clean up the area you belong to

每时每刻
24/7

关注压机运情况是否正常,砖坯是否有分层、坯粉、崩等缺陷,下道序重新启动后及时开机
Pay attention to whether the operation of the press is normal, whether the bricks have defects such as delamination, billet powder, chipping angle, etc., and start the machine in time after the restart of the next work sequence

燥入⼝⼯
Dry mouth worker

每时每刻
24/7

检查每砖坯是有分层、崩、坯粉、粘模等缺陷,进⼊⼲燥窑的砖坯是否整齐,发现异常及时报告班长
Check that each brick is layered, chipping, billet powder, sticking mold and other defects, whether the bricks entering the drying kiln are neat, and report to the squad leader in time if any abnormalities are found

09:30/15:30/3:30

⾃⼰所属的区域进清扫整理
Clean up the area you belong to