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Research Article 研究论文
SOFT ROBOTS 软体机器人

Variable-stiffness–morphing wheel inspired by the surface tension of a liquid droplet
受液滴表面张力启发的可变刚度变形轮

Jae-Young Lee https://orcid.org/0000-0003-2237-7565, Seongji Han https://orcid.org/0000-0003-1187-2456, Munyu Kim https://orcid.org/0000-0001-5375-6344, Yong-Sin Seo https://orcid.org/0000-0002-4902-8907, Jongwoo Park https://orcid.org/0000-0002-7197-0069, Dong Il Park https://orcid.org/0000-0003-4560-6340, Chanhun Park https://orcid.org/0000-0003-4101-7485, Hyunuk Seo https://orcid.org/0000-0003-3155-5730, Joonho Lee, Hwi-Su Kim https://orcid.org/0000-0002-6168-0404, Jeongae Bak https://orcid.org/0000-0002-6737-7676, Hugo Rodrigue https://orcid.org/0000-0002-1358-9630, Jin-Gyun Kim https://orcid.org/0000-0002-2146-7609, Joono Cheong https://orcid.org/0000-0002-6220-0513, and Sung-Hyuk Song https://orcid.org/0000-0002-8541-9534 shsong@kimm.re.krAuthors Info & Affiliations
Jae-Young Lee https://orcid.org/0000-0003-2237-7565Seongji Han https://orcid.org/0000-0003-1187-2456Munyu Kim https://orcid.org/0000-0001-5375-6344Yong-Sin Seo https://orcid.org/0000-0002-4902-8907Jongwoo Park https://orcid.org/0000-0002-7197-0069Dong Il Park https://orcid.org/0000-0003-4560-6340Chanhun Park https://orcid.org/0000-0003-4101-7485Hyunuk Seo https://orcid.org/0000-0003-3155-5730俊浩Hwi-Su Kim https://orcid.org/0000-0002-6168-0404Jeongae Bak https://orcid.org/0000-0002-6737-7676Hugo Rodrigue https://orcid.org/0000-0002-1358-9630Jin-Gyun Kim https://orcid.org/0000-0002-2146-7609Joono Cheong https://orcid.org/0000-0002-6220-0513Sung-Hyuk Song https://orcid。org/0000-0002-8541-9534 shsong@kimm.re.kr信息 & 隶属关系
Science Robotics 科学, 机器人,
14 Aug 2024 14 8月 2024
Vol 9, Issue 93
993

Editor’s summary 编者按

With their speed and low cost of transport, wheels are a favorable choice of locomotion for robots. However, wheels cannot easily navigate over large obstacles, restricting their use in certain environments. Here, Lee et al. developed a wheel with adjustable stiffness that can be changed in real time, taking on a rigid, circular shape on flat ground and a soft, deformable shape for rolling over large obstacles. A smart chain structure along the outside of the wheel connects to a center hub via a spoke structure. The tension in the spokes can be adjusted to adapt the wheel stiffness, allowing the wheels to move across a variable terrain. The wheel capabilities are demonstrated in a four-wheeled vehicle and a two-wheeled wheelchair system. —Melisa Yashinski
凭借其速度和低运输成本,车轮是机器人运动的有利选择。然而,车轮不能轻易地越过大障碍物,从而限制了它们在某些环境中的使用。在这里,Lee等人开发了一种刚度可调的轮子,可以实时改变,在平坦的地面上呈现出坚硬的圆形,在大障碍物上呈现出柔软的、可变形的形状。车轮外侧的智能链条结构通过辐条结构连接到中心轮毂。辐条中的张力可以调整以适应车轮的刚度,从而允许车轮在可变的地形上移动。车轮功能在四轮车辆和两轮轮椅系统中得到了展示。——梅丽莎·亚辛斯基(Melisa Yashinski)

Abstract 抽象

Wheels have been commonly used for locomotion in mobile robots and transportation systems because of their simple structure and energy efficiency. However, the performance of wheels in overcoming obstacles is limited compared with their advantages in driving on normal flat ground. Here, we present a variable-stiffness wheel inspired by the surface tension of a liquid droplet. In a liquid droplet, as the cohesive force of the outermost liquid molecules increases, the net force pulling the liquid molecules inward also increases. This leads to high surface tension, resulting in the liquid droplet reverting to a circular shape from its distorted shape induced by gravitational forces. Similarly, the shape and stiffness of a wheel were controlled by changing the traction force at the outermost smart chain block. As the tension of the wire spokes connected to each chain block increased, the wheel characteristics reflected those of a general circular-rigid wheel, which has an advantage in high-speed locomotion on normal flat ground. Conversely, the modulus of the wheel decreased as the tension of the wire spoke decreased, and the wheel was easily deformed according to the shape of obstacles. This makes the wheel suitable for overcoming obstacles without requiring complex control or sensing systems. On the basis of this mechanism, a wheel was applied to a two-wheeled wheelchair system weighing 120 kilograms, and the state transition between a circular high-modulus state and a deformable low-modulus state was realized in real time when the wheelchair was driven in an outdoor environment.
轮子因其结构简单和能源效率高而被广泛用于移动机器人和运输系统中的运动。然而,与车轮在正常平坦地面上行驶的优势相比,车轮在克服障碍物方面的性能有限。在这里,我们展示了一个受液滴表面张力启发的可变刚度轮。在液滴中,随着最外层液体分子的内聚力的增加,将液体分子向内拉的净力也增加。这导致高表面张力,导致液滴从引力引起的扭曲形状恢复为圆形。同样,车轮的形状和刚度是通过改变最外层智能链块的牵引力来控制的。随着连接到每个链块的钢丝辐条张力的增加,车轮特性反映了一般圆刚轮的特性,这在正常平坦地面上的高速运动中具有优势。相反,随着线辐条张力的减小,车轮的模量减小,并且根据障碍物的形状,车轮容易变形。这使得轮子适合克服障碍物,而不需要复杂的控制或传感系统。在此机理的基础上,将轮子应用于重达120 kg的两轮轮椅系统,实时实现了轮椅在室外环境中驾驶时,圆形高模量状态和可变形低模量状态的状态转换。

INTRODUCTION 介绍

For robot or mobile systems to move on the ground without limitations related to terrestrial conditions, the ability to overcome obstacles has been a key function (1, 2). Wheels are generally used to realize movement in robot or transporter systems and are among the oldest inventions in human history, but the wheel has limitations in overcoming relatively large obstacles, such as rocks or stairs. To increase the ability to overcome obstacles using wheels, articulated frames with multiple wheels, such as rocker-bogie mechanisms, have been developed (36), but the increases in the size and complexity of these systems are negative factors. The track-based locomotion system is a specially designed mechanism for uneven terrain based on increasing the contact area (7). However, the track-based system is limited by a relatively low speed and consumes more energy than wheeled systems because of the high friction from the increased contact area between the ground and system. In addition, vibration and friction can occur because of the discontinuous track profile with moving vertices and the difficulty of adapting the damping system (8). Leg-based locomotion systems have been adapted for structured environments and uneven terrain by mimicking the locomotion of animals or humans (911). This approach has the advantage of mimicking effective locomotion strategies in nature, such as the gait of cheetahs (12, 13), dogs (1416), horses (17), and humans (1823). However, because of the complexity of these systems associated with the relatively large number of actuators and complex control systems, the energy efficiency of locomotion is relatively low, and it is difficult to realize such systems as the size and payload of the robot increase.
为了让机器人或移动系统在地面上移动而不受地面条件的限制,克服障碍的能力是一个关键功能(1,2)。 轮子通常用于在机器人或运输系统中实现运动,是人类历史上最古老的发明之一,但轮子在克服相对较大的障碍物(如岩石或楼梯)方面存在局限性。为了提高使用轮子克服障碍的能力,已经开发了具有多个轮子的铰接框架,例如摇臂转向架机构 (3-6),但这些系统的尺寸和复杂性的增加是负面因素。基于轨道的运动系统是一种专门为不平坦地形设计的机构,基于增加接触面积(7)。然而,基于轨道的系统受到相对较低的速度的限制,并且由于地面和系统之间的接触面积增加而产生高摩擦力,因此比轮式系统消耗更多的能量。此外,由于移动顶点的轨道轮廓不连续以及阻尼系统的适应困难,可能会发生振动和摩擦 (8)。基于腿部的运动系统通过模仿动物或人类的运动,已经适应了结构化环境和不平坦的地形 (9-11)。 这种方法的优点是模仿自然界中有效的运动策略,例如猎豹(12,13),狗14-16),马(17)和人类(18-23)的步态).然而,由于这些系统的复杂性与相对大量的执行器和复杂的控制系统相关联,运动的能源效率相对较低,并且随着机器人的尺寸和有效载荷的增加,很难实现这样的系统。
To overcome these limitations, hybrid locomotion systems that combine two or three different locomotion mechanisms have been proposed, such as leg-wheel, leg-track, wheel-track, and leg-wheeltrack systems. (7). However, these combined locomotion mechanisms require complex mechanical and control systems (2428), so it is difficult to establish reliable systems under unexpected, unstructured outdoor conditions without mechanical or control failure. As an alternative method, nonpneumatic tires have been developed to overcome the limitations of wheels. The nonpneumatic tire has an advantage in harsh driving conditions because it can prevent punctures, leaks, or blowouts, which cause critical safety issues; additionally, it can generate effective shock absorption with a high traction force because of the flexibility of the wheel (29, 30). The performance of nonpneumatic tires mainly depends on the structural characteristics of the tires and the materials used and can be categorized as follows: multiple flexible spoke structures (3134), multihole structures (35), mesh-like structures using spiral steel wire (36), shape-memory alloy structures (37), and deployable structures (3841). However, the main purposes of these nonpneumatic tires are to prevent punctures and increase durability, not to overcome high obstacles. Therefore, the maximum deformable depth of the usual nonpneumatic tire is small to maintain driving stability on flat ground. As the overall stiffness of the nonpneumatic tire decreases, the available depth of deformation increases when in contact with the obstacle, and the ability to overcome the obstacle is enhanced. However, the moving speed and energy efficiency decrease in this case. Therefore, there is an inverse relationship between the ability to overcome obstacles and movement efficiency on flat ground, and it is challenging to optimize both simultaneously. In the case of the wheel using a deployable structure, the main purpose of applying this mechanism is to change the wheel size for adaptation to various obstacles (38, 39), transform torque (40), and make efficient use of limited space (41). However, these transformable or deployable structures can only change the diameter of the wheel without varying the wheel stiffness, preventing the wheel from deforming to match the shape of obstacles for adaptation. Moreover, altering the wheel diameter poses challenges to the design of the integrated vehicle system because of the changing space requirements. In particular, when the diameter of the wheel increases, large vibrations can occur because of discontinuous sections in the structure, making it difficult to achieve stable movement at high speeds, which is a general advantage of wheels.
为了克服这些限制,已经提出了结合两种或三种不同运动机构的混合运动系统,例如腿-轮、腿-轨、轮-轨和腿-轮轨系统。然而,这些组合运动机构需要复杂的机械和控制系统(24-28),因此很难在意外的、非结构化的户外条件下建立可靠的系统而不会出现机械或控制故障。作为一种替代方法,已经开发出非充气轮胎来克服车轮的限制。非充气轮胎在恶劣的驾驶条件下具有优势,因为它可以防止刺穿、泄漏或爆胎,从而导致严重的安全问题;此外,由于车轮的灵活性(29,30),它可以产生有效的减震和高牵引力。 非充气轮胎的性能主要取决于轮胎的结构特性和所用材料,可分为以下几类:多柔性辐条结构(31-34)、多孔结构(35)、使用螺旋钢丝的网状结构(36)、形状记忆合金结构(37)和可展开结构(3841)。然而,这些非充气轮胎的主要目的是防止穿刺和提高耐用性,而不是克服高障碍物。因此,通常的非充气轮胎的最大可变形深度较小,以保持在平坦地面上的行驶稳定性。 随着非充气轮胎整体刚度的降低,与障碍物接触时可用的变形深度增加,克服障碍物的能力增强。然而,在这种情况下,移动速度和能源效率会降低。因此,在平坦的地面上,克服障碍的能力与运动效率之间存在反比关系,同时优化两者具有挑战性。在车轮使用可展开结构的情况下,应用该机构的主要目的是改变车轮尺寸以适应各种障碍物(38,39),转换扭矩(40),并有效利用有限的空间(41)。然而,这些可变形或可展开的结构只能改变车轮的直径,而不能改变车轮的刚度,从而防止车轮变形以匹配适应障碍物的形状。此外,由于空间要求的变化,改变车轮直径对集成车辆系统的设计提出了挑战。特别是,当车轮的直径增加时,由于结构中的截面不连续,可能会发生较大的振动,从而难以在高速下实现稳定的运动,这是车轮的一般优点。
In this research, we propose a possible solution for this contradictory condition. Inspired by the surface tension of liquids, we present a method to adjust the stiffness and shape of wheels. Notably, the states of the wheel can be altered in real time between a rigid-circular–shape state for fast movement on flat ground and a soft-deformable state for overcoming obstacles. The rigidity of the wheel can be controlled by changing the tension of the wire spoke structure, which influences the surface tension of the smart chain structure located at the outermost edge of the wheel. When the wheel state changes to the fast movement mode, the surface tension of the wheel is increased by increasing the tension of the wire spoke structure, and then the shape of the wheel becomes circular and a high-rigidity state is achieved. On the other hand, when the wheel is in the obstacle-overcoming state because of decreased surface tension, it can easily deform to a depth of up to 40% of its radius. This liquid-mimetic variable-stiffness mechanism for adjusting the rigidity of the wheel helps to overcome the limitations of the wheel when obstacles are encountered while maintaining the original advantages of the wheel on flat ground. The basic characteristics and mechanism of the variable-stiffness wheel were verified, and an evaluation of its performance was conducted. A four-wheeled vehicle and a real-sized wheelchair system are proposed as possible applications of the surface-tension-mimetic variable-stiffness wheel.
在这项研究中,我们提出了一种可能的解决方案来应对这种矛盾条件。受液体表面张力的启发,我们提出了一种调整车轮刚度和形状的方法。值得注意的是,车轮的状态可以在刚性圆形状态(用于在平坦地面上快速运动)和软变形状态(用于克服障碍物)之间实时改变。车轮的刚度可以通过改变线辐结构的张力来控制,这会影响位于车轮最外缘的智能链结构的表面张力。当车轮状态变为快速运动模式时,通过增加线辐结构的张力来增加车轮的表面张力,然后车轮的形状变为圆形,达到高刚性状态。另一方面,当车轮由于表面张力降低而处于障碍克服状态时,它很容易变形到其半径的 40% 的深度。这种用于调节车轮刚度的液体模拟可变刚度机构有助于克服车轮在遇到障碍物时的限制,同时保持车轮在平坦地面上的原始优势。验证了变刚度轮的基本特性和机构,并对其性能进行了评价。提出了一种四轮车辆和一个真实尺寸的轮椅系统作为表面张力模拟可变刚度轮的可能应用。

RESULTS 结果

Configuration of the variable-stiffness wheel inspired by the surface tension of liquid
受液体表面张力启发的可变刚度轮的配置

To effectively overcome obstacles while maintaining the advantage of a general wheel driving on flat ground, a mechanism for realizing switchable wheel modes was proposed (Fig. 1A). When the wheel drives on a normal flat ground, it maintains a circular shape in a high-modulus state (Fig. 1Ai); thus, it functions as a normal wheel, displaying energy-efficient and stable movement during locomotion without shaking. When the wheel is used on rough terrain with large obstacles, where a typical wheel does not effectively function, the modulus of the proposed wheel decreases. This makes the wheel easily deformable, allowing it to adapt to the shape of the obstacle (Fig. 1Aii). The smart chain structure, which consists of a chain-like structure located at the outermost side of the wheel, is connected to a wire spoke structure (Fig. 1B). As shown by the green line in Fig. 1B, one wire is connected to one side of the chain block, passes through the hub structure colored in red in Fig. 1B, and is fixed to the opposite side of the chain block. The total length of the wire spoke structure is constant and equal to its total length in the initial configuration. Therefore, the length of the wire spoke from the chain block to the hub structure can be changed on the basis of the hub-gap distance between the front- and rear-hub structures (Fig. 1B). As the hub-gap distance increases to lh_large, the length of the wire spoke between the chain block and hub structure decreases, and the chain block is forced inward. Then, the modulus of the wheel increases in a circular shape, and the wheel functions as a normal wheel (Fig. 1Ci). Otherwise, when the hub-gap distance decreases to lh_small, the inward-directional force acting on the chain block also decreases. Then, the wheel enters a soft state, allowing it to deform effectively to adapt to the shape of the obstacle and overcome it (Fig. 1Cii).
为了有效克服障碍,同时保持一般车轮在平坦地面上行驶的优势,提出了一种实现车轮模式可切换的机制(图1A)。当车轮在正常的平坦地面上行驶时,它在高模量状态下保持圆形(图1Ai);因此,它的功能就像一个普通的轮子,在运动过程中表现出节能和稳定的运动,而不会晃动。当轮子在具有大障碍物的崎岖地形上使用时,典型的轮子无法有效发挥作用,所建议的轮子的模量会降低。这使得轮子很容易变形,使其能够适应障碍物的形状(图1Aii)。智能链结构由位于车轮最外侧的链状结构组成,与线辐结构相连(图1B)。如图1B中的绿线所示,一根导线连接到链块的一侧,穿过图1B中红色的轮毂结构,并固定在链块的另一侧。线辐条结构的总长度是恒定的,并且等于其初始配置中的总长度。因此,根据前轮毂结构和后轮毂结构之间的轮毂间隙距离,可以改变从链块到轮毂结构的线辐条长度(图1B)。随着轮毂间隙距离增加到lh_large,链块与轮毂结构之间的辐条线长度减小,链块被迫向内。然后,轮子的模量以圆形增加,轮子的功能与普通轮子相同(图1Ci)。 否则,当轮毂间隙距离减小到lh_small时,作用在链块上的内向力也减小。然后,车轮进入柔软状态,使其有效地变形以适应障碍物的形状并克服它(图1Cii)。
Fig. 1. Configuration of the variable-stiffness–morphing wheel.
图 1.可变刚度变形轮的配置。
(A) State transition between the (i) circular high-modulus state and (ii) deformable low-modulus state of the wheel in the two-wheeled wheelchair system. (B) Configuration of the wire spoke and smart chain structure. The tension of the wire spoke can be varied by changing the distance between the hub structures. lf indicates the spoke length on the front side of the wheel, and lr indicates the spoke length on the rear side. (C) Description of wheel characteristics according to each state of the wheel [(i) circular high-modulus and (ii) deformable low-modulus states]. (D) Comparison between the attraction force of the liquid droplet and the contraction force in the wheel structure. (E) The similarity of shape variation depends on the surface tension of the liquid droplet and the wheel. Scale bar, 5 cm.
A)两轮轮椅系统中车轮的(i)圆形高模量状态和(ii)可变形低模量状态之间的状态过渡。()线辐条和智能链结构的配置。可以通过改变轮毂结构之间的距离来改变线辐条的张力。LF 表示车轮前侧的辐条长度,LR 表示后侧的辐条长度。(C) 根据车轮的每种状态描述车轮特性 [(i) 圆形高模量和 (ii) 可变形低模量状态]。(D)液滴的吸引力与车轮结构中的收缩力的比较。(E)形状变化的相似性取决于液滴和轮子的表面张力。比例尺,5厘米。
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The variation in stiffness is derived from the sum of the inward-directional force at the chain block, and it can be compared with the surface tension of a liquid droplet (Fig. 1D). The molecules located at the surface of a liquid are pulled inward because of the nonuniform cohesive forces, whereas the net force becomes zero for molecules inside the liquid. The sum of each cohesive force for the molecules at the surface can be described as the attraction force toward the center of the liquid. This attraction force can be matched to the force acting on the chain block because of the wire spokes in the wheel. As the length of a wire spoke from the chain block to the hub structure decreases at a large hub-gap distance, the force acting on the chain block can be separated into the tangential force that brings adjacent blocks closer to each other and the radial force that causes the blocks to move in the direction of the wheel center. This tangential force acting on the block is similar to the surface tension of a liquid, and the net force of each chain block plays a role in the contraction of the wheel structure and affects the shape and stiffness of the wheel. The dependence on contraction force on the variable stiffness of the wheel is similar to the dependence on surface tension on the variable contact angle of a liquid droplet (Fig. 1E). Because of the gravitational force, a liquid droplet is deformed at the surface, and this magnitude of deformation is generally represented as the contact angle. As the contact angle increases and approaches 180°, the shape of the liquid droplet approaches a circular shape with minimized deformation because of gravity. These shape variations of the liquid droplet depending on the surface tension are similar to the shape variations of the wheel depending on the surface tension controlled by the tension of the wire spoke structure.
刚度的变化是由链块处的向向力之和得出的,可以与液滴的表面张力进行比较(图1D)。由于内聚力不均匀,位于液体表面的分子被向内拉,而液体内部分子的净力变为零。表面分子的每种内聚力之和可以描述为朝向液体中心的吸引力。由于轮子中的钢丝辐条,这种吸引力可以与作用在链块上的力相匹配。由于从链块到轮毂结构的线辐长度在轮毂间隙距离大时减小,作用在链块上的力可以分为使相邻链块彼此更近的切向力和使链块沿轮心方向移动的径向力。这种作用在块上的切向力类似于液体的表面张力,每个链块的合力在车轮结构的收缩中起作用,并影响车轮的形状和刚度。收缩力对车轮可变刚度的依赖性类似于液滴可变接触角对表面张力的依赖性(图1E)。由于万有引力的作用,液滴在表面发生变形,这种变形的大小通常表示为接触角。随着接触角的增加并接近 180°,液滴的形状接近圆形,由于重力造成的变形最小。 液滴的这些形状变化取决于表面张力,这与轮子的形状变化(取决于由线辐结构的张力控制的表面张力)相似。

Mechanism of stiffness variation for the proposed wheel
所提出的车轮的刚度变化机理

The smart chain structure is located above the soft supporting structure, which supports the initial position of the smart chain structure (Fig. 2A). The soft supporting structure can be replaced with any material or structure that is effective in realizing a large amount of deformation. The modulus of the soft supporting structure influences the range of stiffness variation of the wheel by varying the tension of the wire spoke. Individual smart chain structures are assembled by using a pin at the hole, similar to the method for assembling a general chain.
智能链结构位于软支撑结构上方,支撑着智能链结构的初始位置(图2A)。软支撑结构可以用任何能有效实现大变形的材料或结构代替。软支撑结构的模量通过改变辐条钢丝的张力来影响车轮的刚度变化范围。单个智能链结构是通过在孔上使用销钉组装的,类似于组装一般链条的方法。
Fig. 2. Stiffness-variation mechanism based on the tension of the wire spoke structure.
图 2.基于线辐结构张力的刚度变化机制。
(A) Configuration of the soft supporting structure and the pin in the smart chain block. (B) Diagram of the simplified one-dimensional wheel model showing the effect of the length of the wire spoke. (C) Diagram of the simplified two-dimensional wheel model showing the effect of the length of the wire spoke. (D) Shape of the deformed wheel considering that the gravitational force depends on the hub-gap distance variation. (E) Measured length of the wire spoke at the deformed position from the ground based on the hub-gap distance variation. Error bars represent SD (n = 5). The deformation height of the wheel based on the hub-gap distance variation achieved with (F) a blue sponge or (G) a black sponge as the soft supporting structure. Error bars represent SD (n = 3).
A)智能链块中软支撑结构和销的配置。(B) 简化的一维车轮模型图,显示了辐条线长度的影响。(C) 简化的二维车轮模型图,显示了辐条线长度的影响。(D) 考虑到重力取决于轮毂间隙距离变化的变形轮的形状。(E) 根据轮毂间隙距离变化,在距地面变形位置测量的导线辐条长度。误差线表示 SD (n = 5)。车轮的变形高度基于(F)蓝色海绵或(G)黑色海绵作为软支撑结构所实现的轮毂间隙距离变化。误差线表示 SD (n = 3)。
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The stiffness of the wheel can be changed on the basis of two major mechanisms: the spoke length variation at the ground contact position and variation in the distance between each smart chain structure depending on the direction of rotation. In the case of the first mechanism, the required length of the spoke structure at the ground contact position increases as the depth of deformation increases. When the circular structure with radius R is pushed down to a distance d, which is defined as the depth of deformation (Fig. 2Bii), the point Pint at which the wheel touches the ground and begins to bend away from the ground occurs. Then, lo is defined as the outer length of the overlapped part of the circular structure with the ground. If the circumference of the circular structure is constant and if there is no wrinkling or partial roll-up, then the contact length between the ground and circular structure becomes not lo′, which is the intersected length of the line where they overlap, but lo (Fig. 2Biii). The increased contact length between the circular structure and ground, from lo′, is given by 2Δlo, where
车轮的刚度可以通过两种主要机制来改变:与地面接触位置的辐条长度变化和每个智能链结构之间距离的变化,具体取决于旋转方向。在第一种机构的情况下,辐条结构在地面接触位置所需的长度随着变形深度的增加而增加。当半径为R的圆形结构被向下推到距离d时,该距离定义为变形深度(图2Bii),车轮接触地面并开始从地面弯曲的点Pint出现。然后,lo定义为圆形结构的重叠部分与地面的外部长度。如果圆形结构的周长是恒定的,并且没有起皱或部分卷起,则地面和圆形结构之间的接触长度不是lo′,即它们重叠的线的相交长度,而是lo图2Biii)。从 lo′ 开始,圆形结构与地面之间增加的接触长度由 2Δlo 给出,其中
Δlo=lolo2=Rcos11dR2Rdd2
(1)
Consequently, the position where the wheel begins to bend away from the ground changes from Pint to Pd, which is shown as a red line in Fig. 2Biii. The distance variation between the center of the circular structure and Pd is R′, so the length of the wire spoke of the wheel needs to increase with ΔR as follows
因此,车轮开始从地面弯曲的位置从 Pint 变为 Pd,这在图 2Biii 中显示为一条红线。圆形结构中心与Pd之间的距离变化为R′,因此轮子的线辐长度需要随着ΔR的增加而增加,如下所示
ΔR=RR=Rcos11dR2+Rd2R
(2)
The ΔR value generally increases as the depth of deformation d increases until d < R, which means that the maximum elongated length of the wire spoke influences the depth of deformation d on flat ground. If the circumference of the circular structure consists of a block with a thickness t (Fig. 2C), then the rotation center of each block is determined by the way that the blocks are assembled and how they contact each other. The center of rotation of the block can be located at its middle (Fig. 2C), meaning that each block is assembled using a pin at the middle of the block relative to the block thickness. Otherwise, this center of rotation can be located at the top or bottom side of the block (fig. S1). When the depth of deformation d is reached, the overlapped length of the middle line of the block, which is also the line of the neutral axis of deformation, is defined as lm (Fig. 2Cii). Similar to Fig. 2B, the contact line between the ground and the wheel increases from lm′ by 2Δlm (Fig. 2Ciii); thus, the length of the wire spoke of the wheel needs to increase to R′ by ΔR, as shown in Eq. 2. In this case, the thickness of block t does not affect ΔR. When the rotation center of a block is at the top or bottom side (fig. S1), it is similar to a block rolling against the surface of another block. Therefore, each block cannot be overlapped with each other (fig. S1iii). In this case, the contact length (ls′) is increased by 2Δls_1, which is given by
ΔR 值通常随着变形深度 d 的增加而增大,直到 d < R,这意味着在平坦的地面上,线辐的最大伸长长度会影响变形深度 d。如果圆形结构的周长由厚度为t的块体组成(图2C),则每个块体的旋转中心由块体的组装方式以及它们之间的接触方式确定。块的旋转中心可以位于其中间(图 2C),这意味着每个块都是使用块中间相对于块厚度的销钉组装的。否则,该旋转中心可以位于块的顶部或底部(图 S1)。当达到变形深度d时,块体中线的重叠长度,即变形中性轴线的重叠长度定义为lm图2Cii)。与图2B类似,地面和车轮之间的接触线从lm′增加了2Δlm图2Ciii);因此,轮子的线辐条的长度需要增加 Δ R,如式 2 所示。在这种情况下,块 t 的厚度不会影响 ΔR。当一个块的旋转中心位于顶部或底部时(图S1),它类似于一个块在另一个块的表面上滚动。因此,每个块不能彼此重叠(图 S1iii)。在这种情况下,接触长度 (ls′) 增加 2Δls_1,由下式给出
Δls_1=R+t2cos11dR2Rdd2
(3)
The length of the wire spoke needs to be increased by ΔR1 as follows
线辐条的长度需要增加 ΔR1,如下所示
ΔR1=RR=R+t2cos11dR2+Rd2R
(4)
In addition, the block next to that contacting the surface starts to separate from the ground (marked in green in fig. S1iv), and the required length of the wire spoke is increased from R′ by ΔR2, expressed as
此外,与表面接触的块旁边的块开始与地面分离(在图 S1iv 中用绿色标记),并且导线辐条所需的长度从 R′ 增加 ΔR2,表示为
ΔR2=RR=t2sinθ+ls22+R-d-t21cosθ2R
(5)
where θ is the angle of the deformed block from the ground, and the wire spoke is assumed to be connected to the middle of the block at Pd_2. Each block is rotated about the edge of the block marked with a purple dot; then, ls is increased by 2Δls_2. Therefore, the required length of the wire spoke at the given depth of deformation is affected by the thickness of block t and the angle of block deformation θ, unlike in the case in Fig. 2C. Because of this complex and sensitive effect on the variation in the length of the wire spoke, we established the rotation axis near the center of the block, similar to that shown in Fig. 2C, not at the edge of the block. As a result, the deformation height of the wheel with a 140-mm radius in Fig. 2D can be controlled by varying the spoke length where the block begins to bend away from the ground, marked as point Pd in Fig. 2C. The maximum length of the wire spoke can be controlled on the basis of the deviation in the hub-gap distance, and, therefore, the length of the wire spoke near position Pd can be controlled on the basis of the hub-gap distance. The longest measured value among the length of wire spoke obtained near point Pd was used as a standard in Fig. 2E; this ambiguity arises from the discontinuity of the chain block and difficulties in distinguishing where the slope changes. The hub-gap distance variation was defined as zero when the distance reached a maximum in the initial state, and the distance variation values increased as the hub structures moved closer together (Fig. 2E). The spoke length deviation was derived from the difference between the length variation of the wire spoke and its initial length when the hub-gap deviation is zero. Because of the length variation of the wire spoke associated with the variation in hub-gap distance, the deformation height of the wheel can be changed (Fig. 2F). After the hub-gap distance reached the target value, the wheel was placed on the ground, and it started to deform until reaching an equilibrium position because of the gravitational force. Thus, the deformation height was defined as the deviation between the initial radius of the wheel in the floating state in air without the tension of the wire spoke and the current height of the wheel center after deformation (Fig. 2F). The deformation height was mainly influenced by the hub-gap distance, not by the dead weight applied to the wheel. This is because the soft supporting layer of the wheel in Fig. 2F was sufficiently soft. Thus, the magnitude of wheel deformation, controlled by the hub-gap distance, reached its limit before the soft supporting structure reached its equilibrium position because of the reaction force generated by the deformation. If the value of the applied dead weight was lighter than the experimental values, then the effect of the soft supporting structure became dominant. Consequently, the deformation height of the wheel reached its maximum when the soft supporting structure had sufficiently deformed and before the limit position controlled by the hub-gap distance. In other words, the effect of the soft supporting structure became dominant as the relative modulus of the soft supporting structure increased compared with that for an applied gravitational force.The deformation height was measured using the wheel model with a soft supporting structure of higher modulus (the moduli of the soft supporting structures in Fig. 2, F and G, are presented in fig. S2), as shown in Fig. 2G, to verify the effect of the relative modulus of the soft supporting structure. When the hub-gap distance variation was near zero, the effect of the external gravitational force became negligible for different deformation heights. This means that the variation in surface tension because of the hub-gap distance primarily affected the characteristics of the wheel when in a high–surface tension state. As the hub-gap distance variation increased, the influence of the applied weight became dominant for the deformation height, whereas the influence of the hub-gap distance variation itself on the deformation height decreased. This is because the possible range of deformation height was controlled by the hub-gap distance, but the deformation of the soft supporting structure reached an equilibrium position as the reaction force increased from deformation, even before the maximum deformation height was attained. These trends can be observed in fig. S3. As the hub-gap distance variation decreased, the deformation heights of each wheel using different soft supporting structures became similar. This is because the influence of surface tension became more dominant as the hub-gap distance variation decreased. Conversely, as the hub-gap distance variation increased, the differences in deformation height between the wheels with different soft supporting structures became more noticeable. To verify the effect of distance variations during the deformation process, the distance variations from the wheel center to each block were measured while the wheel was slowly placed on the ground from the floating state (fig. S4) at a fixed hub-gap distance. As the magnitude of deformation increased, the distance of the blocks located right below the wheel center, such as block numbers 16 and 18, decreased (fig. S4B), whereas the distance of the blocks located at the section where the blocks were bent and moved away from the ground increased. In particular, the distance of block number 22 rapidly increased as it approached the available maximum deformation (fig. S4C). This is because the position of block 22 was the nearest position at which the block was lifted from the ground when the wheel deformation reached a maximum for the given hub-gap distance conditions.
其中 θ 是变形块与地面的角度,假设线辐条在 Pd_2处连接到块的中间。每个块都围绕标有紫色点的块的边缘旋转;则,ls 增加 2Δls_2。因此,与图2C中的情况不同,在给定的变形深度下,在给定的变形深度下,线辐条所需的长度受块t的厚度和块变形角度θ的影响。由于这种对辐条线长度变化的复杂和敏感的影响,我们在块的中心附近建立了旋转轴,类似于图2C所示的旋转轴,而不是在块的边缘。因此,图2D中半径为140 mm的车轮的变形高度可以通过改变辐条长度来控制,在辐条长度下,块体开始从地面弯曲,在图2C中标记为点Pd。线辐条的最大长度可以根据轮毂间隙距离的偏差来控制,因此,线辐条在位置Pd附近的长度可以根据轮毂间隙距离来控制。图2E以在点Pd附近获得的导线辐条长度中最长的测量值作为标准;这种模糊性是由于链块的不连续性和难以区分坡度变化的位置而产生的。 当距离在初始状态下达到最大值时,轮毂间隙距离变化定义为零,而随着轮毂结构靠得更近,距离变化值增大(图2E)。辐条长度偏差是由线辐条的长度变化与其初始长度之差得出的,当轮毂间隙偏差为零时。由于线辐的长度变化与轮毂间隙距离的变化有关,因此可以改变车轮的变形高度(图2F)。在轮毂间隙距离达到目标值后,将轮子放在地面上,由于重力的作用,轮子开始变形,直到达到平衡位置。因此,变形高度被定义为车轮在空气中浮动状态下的初始半径与变形后车轮中心的当前高度之间的偏差(图2F)。变形高度主要受轮毂间隙距离的影响,而不受施加在车轮上的自重的影响。这是因为图2F中车轮的柔软支撑层足够柔软。因此,由于变形产生的反作用力,由轮毂间隙距离控制的车轮变形幅度在软支撑结构达到其平衡位置之前就达到了极限。如果施加的自重值比实验值轻,则软支撑结构的影响占主导地位。因此,当软支撑结构充分变形且在轮毂间隙距离控制的极限位置之前,车轮的变形高度达到最大值。 换言之,随着软支撑结构的相对模量与施加重力时相比增加,软支撑结构的效应变得占主导地位。使用模量较高的软支撑结构的车轮模型(图2中软支撑结构的模量,F和G,如图S2所示)测量变形高度,以验证软支撑结构的相对模量的影响。当轮毂间隙距离变化接近于零时,对于不同的变形高度,外重力的影响可以忽略不计。这意味着,当处于高表面张力状态时,由于轮毂间隙距离导致的表面张力变化主要影响了车轮的特性。随着轮毂间隙距离变化的增加,外加重量对变形高度的影响变为主导,而轮毂间隙距离变化本身对变形高度的影响减小。这是因为变形高度的可能范围由轮毂间隙距离控制,但随着变形引起的反作用力的增加,软支撑结构的变形达到了平衡位置,甚至在达到最大变形高度之前。这些趋势可以在图 S3 中观察到。随着轮毂间隙距离变化的减小,采用不同软支撑结构的各轮子变形高度变得相似。这是因为随着轮毂间隙距离变化的减小,表面张力的影响变得更加明显。 相反,随着轮毂间隙距离变化的增加,不同软支撑结构的车轮间变形高度差异更加明显。为了验证变形过程中距离变化的影响,在固定的轮毂间隙距离下,当车轮从浮动状态缓慢放置在地面上时,测量了车轮中心到每个块的距离变化(图S4)。随着变形幅度的增加,位于车轮中心正下方的块的距离(例如块编号 16 和 18)减小(图 S4B),而位于块弯曲并远离地面的部分的块的距离增加。特别是,22号块的距离在接近可用的最大变形时迅速增加(图S4C)。这是因为在给定的轮毂间隙距离条件下,当车轮变形达到最大值时,块 22 的位置是块从地面抬起的最近位置。
The second main mechanism that controls the stiffness of the wheel is the variation in the distance between each chain structure. The proposed smart chain structure was designed to have different distances between each block depending on the direction of rotation (Fig. 3). When the block rotates in the negative direction, where the largest deformation occurs in the inward direction (marked by the red circle in Fig. 3A) as the edges of obstacles are encountered, the distance between each block remains constant, but the angle of rotation increases. This movement direction was defined as the direction of negative curvature, and the contact surface between each smart chain structure was a circular shape in this direction. On the other hand, on the basis of the position at which concentrated and large inward directional deformation occurred, the smart chain block rotated in the positive direction near both sides of the wheel (marked by the green circle in Fig. 3A) as the distance between each block increased. This characteristic is because of the specially designed external shape of the smart chain block. On the upper side of the chain block, there is a small bump that alters the distance as the block rotates in the positive direction. As the angle of rotation increased, each block in the contact state continued to follow the protrusion path, and then the distance between each block increased. The pins are located at the hole in each smart chain structure to prevent the blocks from being disassembled (Fig. 3B). The hole shape is elliptical, and the pin can freely move in the lateral direction. When the block rotated in the direction of positive curvature, the distance between each block increased until the pin was stuck in the reduced volume of the overlapping area of pin holes of each block. For rotation in the direction of negative curvature, the distance between each block was maintained because the rotation axis of each block coincided with a circular shape. If a block rotated more than 90°, then the pin prevented further rotation because of the increased distance between each block. Therefore, the pin and the shape of the hole determined the range of rotation of each block.
控制车轮刚度的第二个主要机制是每个链条结构之间距离的变化。所提出的智能链结构被设计为每个块之间的距离取决于旋转方向(图3)。当块体沿负方向旋转时,当遇到障碍物的边缘时,最大的变形发生在向内方向(图3A中的红色圆圈标记),每个块之间的距离保持不变,但旋转角度增加。该运动方向被定义为负曲率方向,每个智能链结构之间的接触面在该方向上呈圆形。另一方面,根据发生集中和大向变形的位置,随着每个块之间距离的增加,智能链块在轮子两侧附近沿正方向旋转(图3A中的绿色圆圈标记)。这个特性是因为智能链块的外部形状是特殊设计的。在链块的上侧,有一个小凸起,当链块沿正方向旋转时,该凸起会改变距离。随着旋转角度的增加,处于接触状态的每个块继续遵循突出路径,然后每个块之间的距离增加。引脚位于每个智能链结构的孔中,以防止块被拆卸(图 3B)。孔形状为椭圆形,销钉可以在横向自由移动。 当块沿正曲率方向旋转时,每个块之间的距离增加,直到销钉卡在每个块的销孔重叠区域的减小体积中。对于负曲率方向的旋转,由于每个块的旋转轴与圆形重合,因此保持了每个块之间的距离。如果一个块旋转超过 90°,则销钉会阻止进一步旋转,因为每个块之间的距离会增加。因此,销钉和孔的形状决定了每个块的旋转范围。
Fig. 3. Geometrical description of the smart chain structure.
图 3.智能链结构的几何描述。
(A) The relative distance variation between each block depends on the direction of curvature. (B) The role of the pin in the chain block in the direction of positive or negative curvature.
A) 每个块之间的相对距离变化取决于曲率方向。(B)销钉在链块中在正曲率或负曲率方向上的作用。
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This distance variation of the block mechanism was applied because of the different physical characteristics of a liquid droplet and a wheel. In the case of a liquid droplet, its total volume is conserved even when the shape of the liquid droplet changes, whereas the volume of the soft supporting structure in the wheel can be compressed, and the total volume of the wheel was decreased when an inward directional force was applied to the wheel. Because of these factors, the principle associated with the minimization of the surface area for a given volume in a liquid droplet because of surface tension, which is the reason liquid droplets have a spherical shape, was not applied to the wheel. However, if the distance between each block was changed depending on the rotation conditions, then the total surface area (or total length of the wheel circumference) was changed. Therefore, the potential energy derived from the contraction force of a wire spoke was not minimized when the total surface area increased because of the rotation of the blocks. This was comparable to a liquid that shows minimum potential energy at the minimum surface area. The shape of the smart chain structure was designed to minimize the wheel circumference when the wheel was circular. If any deformation started to occur from the initial circular shape, then the direction of positive curvature was generated as a result, leading to an increase in the total potential energy. For example, when concentrated inward directional deformation occurred (fig. S5), the chain block, situated relatively close to both sides from the position where the concentrated deformation occurred, rotated in the positive direction. Therefore, the total potential energy increased as the length of the circumference increased. The effect of the distance variation of each block was measured as deformation occurred at the fixed hub-gap distance (fig. S6). The wheel was slowly placed on the ground from the floating state, and the total length of the blocks was measured by adding the individual distance between each block. As a result, the total length of the blocks decreased as the center displacement increased until the wheel reached the state of maximum possible deformation. This is because the blocks are partially separated from each other when the wheel floats without an external load; then, the blocks were pushed close to each other as the center displacement increased. These gaps between blocks were diminished after 20 mm of center displacement, and the total length was maintained at a constant thereafter. When the wheel deformation approached its maximum value, the blocks located around the position where the wheels deformed in the direction away from the ground were deformed in the direction of positive curvature, so the distance between the blocks increased.
由于液滴和轮子的物理特性不同,应用了块机构的这种距离变化。在液滴的情况下,即使液滴的形状发生变化,其总体积也是守恒的,而轮子中软支撑结构的体积可以被压缩,当向内定向力施加到轮子上时,轮子的总体积减小。由于这些因素,由于表面张力(即液滴具有球形的原因)而使液滴中给定体积的表面积最小化的原理没有被应用于轮子。但是,如果根据旋转条件改变每个块之间的距离,则总表面积(或车轮周长的总长度)也会改变。因此,当总表面积由于块的旋转而增加时,由线辐条的收缩力得出的势能并没有最小化。这与在最小表面积上显示最小势能的液体相当。智能链结构的形状设计为当轮子为圆形时,将轮子周长降至最低。如果从最初的圆形开始发生任何变形,则会产生正曲率方向,从而导致总势能增加。例如,当发生集中的向内定向变形时(图S5),从集中变形发生的位置相对靠近两侧的链块向正方向旋转。因此,总势能随着圆周长度的增加而增加。 当在固定的轮毂间隙距离处发生变形时,测量了每个块的距离变化的影响(图 S6)。将轮子从浮动状态慢慢放置在地面上,并通过将每个块之间的单独距离相加来测量块的总长度。结果,随着中心位移的增加,块的总长度减小,直到车轮达到最大可能变形的状态。这是因为当轮子在没有外部负载的情况下漂浮时,块会部分地彼此分离;然后,随着中心位移的增加,这些块被推得很近。在中心位移 20 mm 后,块之间的这些间隙减小,此后总长度保持恒定。当车轮变形接近其最大值时,位于车轮在远离地面的方向上变形的位置周围的块体在正曲率方向上变形,因此块之间的距离增加。
In a situation in which the wheel was pressed against an obstacle, negative curvature was generated where the largest deformation occurred at the edge of the obstacle, and positive curvature was generated at the same time; thus, the total length of the blocks increased (fig. S7). The magnitude of curvature because of adaptation to the obstacle increased as the deformation distance, which was defined from the wheel center to the edge of the obstacle, increased. As a result, the total length variation increased as the depth of deformation increased (fig. S7C). To verify the effects of distance variation on the basis of the rotation angle and direction in detail, the distance between each adjacent individual block was measured on the basis of the relative rotation angle between each block (fig. S8).
在车轮被压在障碍物上的情况下,在障碍物边缘发生最大变形的地方产生负曲率,同时产生正曲率;因此,块的总长度增加了(图 S7)。由于适应障碍物而产生的曲率大小随着变形距离(定义为从车轮中心到障碍物边缘)的增加而增加。因此,随着变形深度的增加,总长度变化也随之增加(图S7C)。为了详细验证距离变化对旋转角度和方向的影响,根据每个块之间的相对旋转角度测量每个相邻块之间的距离(图 S8)。

Evaluation of the variable stiffness of the proposed wheel
评估拟议车轮的可变刚度

To evaluate the dependence of stiffness variation on the hub-gap distance, the wheel with a 140-mm radius was installed in the experimental setup (Fig. 4A). Different sizes of indenters could be installed in the experimental setup, and the reaction force associated with each indenter was measured while the indenter was transferred downward. The indenter with a wide shape was used to mimic the scenario in which the wheel was at rest on typical flat ground. The indenter with a narrow shape was used to mimic the scenario at which the wheel was deformed by an obstacle, similar to applying a concentrated force associated with encountering an obstacle. First, the reaction force was measured with the wide-shaped indenter. The reaction force displayed a different trend before and after a 4-mm hub-gap distance variation was reached (Fig. 4B). When the hub-gap distance variation was smaller than 2 mm, the force-displacement slope changed, with ~1.5 mm of displacement (Fig. 4C); then, the first part of the graph can be divided into two regions: the first region of high stiffness and the second region of low stiffness. The first region represents the normal state in which the wheel maintains its circular shape in a stable manner. When the applied pressure became larger than the boundary value of the first region, the chain block structure of the wheel that was in contact with the ground was partially buckled inward, and the second region was reached. When the hub-gap distance variation was larger than 4 mm, the characteristics of the wheel differed compared with those at 0-and 2-mm hub-gap distance variations. The stiffness of the wheel was lower in the first region and higher in the second region after the transition point was reached (Fig. 4D). When a force started to be applied to the wheel, the soft supporting structure started to deform until the desired deformation height was reached at the given hub-gap distance. After the wheel reached its desired deformation height, the tension of the wire spoke structure started to rapidly increase because of the mechanism shown in Fig. 2C, and then the stiffness of the wheel increased, as shown in the second region. Because of the dominant role of the wire spoke structure at the transition point, the hub-gap distance mainly influenced the required displacement and force at the transition position (Fig. 4E). In addition, as the hub-gap distance variation increased, more deformation was required before the stiffness started to increase substantially. The force required to maintain each hub-gap distance was measured as shown in fig. S9.
为了评估刚度变化对轮毂间隙距离的依赖性,在实验装置中安装了半径为 140 mm 的车轮(图 4A)。在实验装置中可以安装不同尺寸的压头,并在压头向下移动时测量与每个压头相关的反作用力。具有宽形状的压头用于模仿车轮在典型平坦地面上静止的情况。具有狭窄形状的压头用于模拟车轮被障碍物变形的情况,类似于施加与遇到障碍物相关的集中力。首先,用宽形状的压头测量反作用力。在达到 4 mm 轮毂间隙距离变化之前和之后,反作用力表现出不同的趋势(图 4B)。当轮毂间隙距离变化小于2 mm时,力-位移斜率发生变化,位移为~1.5 mm(图4C);然后,图形的第一部分可以分为两个区域:第一个高刚度区域和第二个低刚度区域。第一个区域代表轮子以稳定的方式保持其圆形的正常状态。当施加的压力大于第一区域的边界值时,与地面接触的车轮链块结构部分向内屈曲,达到第二区域。当轮毂间隙距离变化大于4 mm时,车轮特性与0和2 mm轮毂间隙距离变化时的特性不同。 在达到过渡点后,车轮的刚度在第一个区域较低,在第二个区域较高(图4D)。当开始向车轮施加力时,软支撑结构开始变形,直到在给定的轮毂间隙距离处达到所需的变形高度。在车轮达到其所需的变形高度后,由于图2C所示的机构,线辐结构的张力开始迅速增加,然后车轮的刚度增加,如第二个区域所示。由于线辐结构在过渡点处占主导地位,轮毂间隙距离主要影响过渡位置所需的位移和力(图4E)。此外,随着轮毂间隙距离变化的增加,在刚度开始大幅增加之前需要更多的变形。如图 S9 所示,测量了维持每个轮毂间隙距离所需的力。
Fig. 4. Evaluation of wheel characteristics based on the surface tension.
图 4.基于表面张力评估车轮特性。
(A) Experimental setup for evaluating basic wheel characteristics. (B) Required force to generate deformation at each displacement on the basis of the hub-gap distance variation. The required force is measured as the change in deformation displacement when the hub-gap distance variation is fixed at (C) 0 mm or (D) 6 mm. Fitting lines in (C) and (D) were derived by linearly fitting the measured data in each region, except for the values at the transition position. (E) The analyzed transition force and transition displacement position depend on the hub-gap distance variation. Error bars represent SD (n = 3). From (B) to (E), the wide indenter was used to simulate flat ground. (F) Required force to generate deformation at each displacement on the basis of the variation in the indenter width. The hub-gap distance variation was fixed at 2 mm. (G) Measured reaction force based on displacement with a 10-mm-wide indenter and 0-mm hub-gap distance variation. (H) Transition force at each indenter width based on the hub-gap distance variation. Error bars represent SD (n = 3).
A) 用于评估基本车轮特性的实验装置。(B) 基于轮毂间隙距离变化在每次位移处产生变形所需的力。当轮毂间隙距离变化固定在 (C) 0 mm 或 (D) 6 mm 时,所需力的测量为变形位移的变化。(C)和(D)中的拟合线是通过线性拟合每个区域的测量数据得出的,但过渡位置的值除外。(E) 分析的过渡力和过渡位移位置取决于轮毂间隙距离的变化。误差线表示 SD (n = 3)。从(B)到(E),宽压头用于模拟平坦的地面。(F) 根据压头宽度的变化,在每次位移处产生变形所需的力。轮毂间隙距离变化固定在 2 mm。 (G) 基于 10 mm 宽压头和 0 mm 轮毂间隙距离变化的位移测量的反作用力。(H) 基于轮毂间隙距离变化的每个压头宽度处的过渡力。误差线表示 SD (n = 3)。
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In the case of using a narrow shape indenter, a concentrated applied force on the wheel was generated, which was similar to the deformation of the wheel when pressing against obstacles (Fig. 4F). By decreasing the width of the indenter, situations in which the wheel overcomes sharp obstacles could be simulated. As the deformation magnitude from displacement of the indenter increased, the transition point at which the slope started to decrease was observed. The position of the transition point was shifted to a larger deformation value as the width of the indenter increased, and the slope before the transition point was maintained. Because of the decreasing modulus of the wheel after the transition point, the wheel was easily deformed, with potentially large deformations, according to the shape of the obstacle. This trend is shown in Fig. 4G. As the hub-gap distance increased, the force required to reach the transition position decreased for the same indenter width (Fig. 4H and fig. S10). When the hub-gap distance variation was 4 mm, the transition point appeared when the width of the indenter was more than 50 mm.
在使用窄形状压头的情况下,在车轮上产生集中的施加力,这类似于车轮在压在障碍物上的变形(图4F)。通过减小压头的宽度,可以模拟车轮克服尖锐障碍物的情况。随着压头位移变形幅度的增加,观察到边坡开始减小的过渡点。随着压头宽度的增加,过渡点的位置向较大的变形值移动,并且过渡点前的坡度保持不变。由于过渡点后车轮的模量减小,因此根据障碍物的形状,车轮很容易变形,并且可能会有很大的变形。这种趋势如图4G所示。随着轮毂间隙距离的增加,在相同的压头宽度下,到达过渡位置所需的力减小(图4H和图S10)。当轮毂间隙距离变化为4 mm时,当压头宽度大于50 mm时,过渡点出现。

Evaluation of the wheel overcoming obstacles
评估车轮克服障碍的能力

To evaluate the ability of the wheel to overcome obstacles, the trajectory of the wheel was measured for an obstacle with a square shape. As the hub-gap distance variation increased, the position of the center of the wheel lowered because of the decreasing modulus of the wheel (Fig. 5A). In particular, when the hub-gap distance variation was less than 4 mm, the position of the center of the wheel was higher compared with cases with larger hub-gap distance variations, because the wheel shape was relatively circular without deformation from gravitational force. However, because of the increased stiffness, the wheel was difficult to deform to the shape of the obstacle. Therefore, the wheel could not overcome the obstacles when the hub-gap distance was less than 4 mm. When the wheel moved down a step, the trajectory for a hub-gap distance variation of 0 mm was similar to that for a wheel with a rigid-circular shape, as the wheel rotated around the edge of the step as the rotation axis (Fig. 5B). When the hub-gap distance variation was larger than 2 mm, deformation occurred as the wheel approached the edge of the step. As the wheel approached the edge of the step, the magnitude of the radial directional force on the wheel from the obstacle increased. Consequently, the distance between the edge of the step and the starting position of the deformation increased as the hub-gap distance variation increased. The gravitational force from the additional weight affected the depth of deformation at the obstacle (fig. S11A), and these variables were proportional to each other. However, until the wheel made contact with an obstacle, its height remained nearly constant regardless of the weight. This finding means that, after the deformation caused by an obstacle, the stiffness of the soft supporting structure predominantly affected the characteristics of the wheel. Therefore, the stiffness of the soft supporting structure needs to be relatively high to maintain a similar shape of deformation under high payload conditions (figs. S11B and S12).
为了评估车轮克服障碍物的能力,针对方形障碍物测量了车轮的轨迹。随着轮毂间隙距离变化的增加,由于车轮模量的减小,车轮中心的位置减小(图5A)。特别是,当轮毂间隙距离变化小于4 mm时,与轮毂间隙距离变化较大的情况相比,车轮中心的位置更高,因为轮子形状相对圆形,不受重力影响变形。然而,由于刚度的增加,车轮很难变形到障碍物的形状。因此,当轮毂间隙距离小于 4 mm 时,车轮无法克服障碍物。当轮子向下移动一个台阶时,轮毂间隙距离变化为0 mm的轨迹与刚性圆形车轮的轨迹相似,因为轮子作为旋转轴围绕台阶边缘旋转(图5B)。当轮毂间隙距离变化大于2 mm时,当车轮接近台阶边缘时会发生变形。当车轮接近台阶边缘时,车轮从障碍物处产生的径向方向力的大小增加。因此,随着轮毂间隙距离变化的增加,台阶边缘与变形起始位置之间的距离也随之增加。来自额外重量的重力影响了障碍物的变形深度(图S11A),这些变量彼此成正比。然而,在轮子与障碍物接触之前,无论重量如何,其高度几乎保持不变。 这一发现意味着,在障碍物引起变形后,软支撑结构的刚度主要影响车轮的特性。因此,软支撑结构的刚度需要相对较高,以便在高有效载荷条件下保持相似的变形形状(图S11B和S12)。
Fig. 5. Evaluation of wheel trajectory.
图 5.车轮轨迹的评估。
(A) The trajectory of the center of the wheel based on the hub-gap distance variation when the wheel ascends a step-shaped obstacle. (B) The trajectory of the center of the wheel based on the hub-gap distance variation when the wheel descends a step-shaped obstacle. (C) Trajectory of the center of the wheel while ascending and descending a step-shaped obstacle and experiencing state transitions. The blue line represents the descending trajectory of the wheels, similar to that of a normal rigid circular wheel, which is simulated with a 0-mm hub-gap distance variation. (D) The position of the wheel center depends on the hub-gap distance and (E) the deformed shape of the wheel when the wheel moves on a flat surface.
A) 当车轮上升阶梯状障碍物时,基于轮毂间隙距离变化的车轮中心的轨迹。(B) 当车轮下降阶梯状障碍物时,基于轮毂间隙距离变化的车轮中心的轨迹。(C)车轮中心在上升和下降阶梯状障碍物并经历状态转换时的轨迹。蓝线表示车轮的下降轨迹,类似于普通刚性圆形车轮的下降轨迹,该轨迹是用 0 mm 轮毂间隙距离变化模拟的。(D)车轮中心的位置取决于轮毂间隙的距离,(E)当车轮在平面上运动时,车轮的变形形状。
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The real-time variation in stiffness required to overcome an obstacle was implemented in the proposed wheel (Fig. 5C and movie S1). As an example of ascending motion, the wheel could maintain a circular high-modulus state before contact with an obstacle; then, the modulus of the wheel decreased to achieve an easily deformable state. After climbing on the step and overcoming obstacles, the wheel returned to the high-modulus state. This process could be repeated in descending motion to minimize abrupt z-directional acceleration. If the wheel maintained the high-modulus mode during its descending motion, then the contact area between the wheel and the step obstacles was limited only to the edge of the step. This limitation reduced the stability of the wheel. The high z-directional acceleration because of the rotation axis at the edge of the obstacle, which was evident from the steeper slope of the trajectory just before the wheel contacted the ground, also negatively affected stable locomotion (Fig. 5C). The height of the wheel could also be controlled by continuously changing the modulus of the wheel in real time (Fig. 5D, fig. S13, and movie S2).
在所提出的车轮中实现了克服障碍物所需的刚度的实时变化(图 5C 和视频 S1)。作为上升运动的一个例子,轮子在与障碍物接触之前可以保持圆形高模量状态;然后,车轮的模量减小,达到易变形状态。爬上台阶并克服障碍后,车轮又回到了高模量状态。该过程可以以下降运动的形式重复,以最小化突然的 z 方向加速度。如果车轮在下降运动过程中保持高模量模式,则车轮与台阶障碍物之间的接触面积仅限制在台阶的边缘。这种限制降低了车轮的稳定性。由于障碍物边缘的旋转轴,由于旋转轴线的高 z 方向加速度,这在车轮接触地面之前的轨迹较陡的斜率中很明显,也对稳定的运动产生了负面影响(图 5C)。也可以通过实时连续改变轮子的模量来控制轮子的高度(图5D、图S13和视频S2)。
The ability to overcome obstacles was mainly affected by the hub-gap distance variation, such as the height of obstacles (Fig. 6). The stability of climbing was defined as follows
克服障碍物的能力主要受轮毂间隙距离变化的影响,如障碍物的高度(图6)。攀爬的稳定性定义如下
Stability=lblockdslip+lblock
(6)
where lblock is the length of the unit smart chain block and dslip is the slip distance at which the wheel slides off the ground before starting to climb the step-shaped obstacle. As the stability value approached 1, the slip distance decreased, and then the wheel climbed the obstacle in a stable manner. As the hub-gap distance variation increased, the decreased wheel modulus allowed the wheel to stably climb higher step-shaped obstacles (Fig. 6A). However, when the hub-gap distance variation exceeded a certain value and the step height was higher than 100 mm, the stability decreased because of the relatively low height of the wheel before the wheel contacted the obstacle. When the weight applied to the wheel increased, the hub-gap distance variation needed to be increased for stable climbing (Fig. 6B). When the hub-gab distance variation was small, the deformation generated in the wheel from the obstacle was not completely restored after overcoming the obstacle (fig. S14). This characteristic could be minimized by using a high-modulus soft supporting structure (fig. S15). The average traction force of the wheel was measured as 23.4 N with a 5.3-kg applied weight and 32.7 N with a 7.3-kg applied weight (fig. S16). Under high-speed driving conditions, the vibration characteristics of the wheel, using two different soft supporting structures, were evaluated on the basis of changes in the hub-gap distance variation (figs. S17 to S20 and movie S3). Regarding durability, the tensile strength of the single wire spoke module was also measured, and its average value was 1.193 kN (fig. S21).
其中 L是单元智能链块的长度,D滑块是轮子在开始爬升阶梯形障碍物之前滑离地面的滑移距离。当稳定性值接近1时,滑移距离减小,然后车轮以稳定的方式爬升障碍物。随着轮毂间隙距离变化的增加,车轮模量的降低使车轮能够稳定地爬升更高的阶梯形障碍物(图6A)。然而,当轮毂间隙距离变化超过一定值且台阶高度高于100 mm时,由于车轮接触障碍物前的高度相对较低,稳定性下降。当施加在车轮上的重量增加时,需要增加轮毂间隙距离变化以实现稳定爬坡(图 6B)。当轮毂-轮毂间距变化较小时,车轮在克服障碍物后产生的变形并未完全恢复(图S14)。通过使用高模量软支撑结构,可以最小化这一特性(图S15)。车轮的平均牵引力测量为 23.4 N(施加重量为 5.3 kg)和 32.7 N(施加重量为 7.3 kg)(图 S16)。在高速行驶条件下,根据轮毂间隙距离变化的变化,评估了使用两种不同软支撑结构的车轮的振动特性(图S17至S20和视频S3)。在耐久性方面,还测量了单线辐条模块的抗拉强度,其平均值为 1.193 kN(图 S21)。
Fig. 6. Evaluation of the ability to overcome obstacles and simulation results.
图 6.评估克服障碍的能力和模拟结果。
(A) Stability when overcoming obstacles considering the hub-gap distance variation and step height. (B) Stability when overcoming obstacles considering the hub-gap distance variation and weight applied to the wheel. (C) Description of the morphing-wheel simulation model. The trajectory of the wheel center based on the hub-gap distance variation for (D) ascending and (E) descending motions in the numerical simulation model. (F) Sequential deformation shape in the simulation.
A) 考虑到轮毂间隙距离变化和台阶高度,克服障碍物时的稳定性。(B) 考虑到轮毂间隙距离变化和施加在车轮上的重量,克服障碍物时的稳定性。(C)变形轮仿真模型说明。数值模拟模型中基于(D)上升运动和(E)下降运动的轮毂间隙距离变化的车轮中心轨迹。(F)模拟中的顺序变形形状。
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In the simulation results, the trajectories of the wheel when ascending and descending step-shaped obstacles displayed characteristics similar to those in the experimental results (Fig. 6, D and E, and movie S4). The detailed shape of deformation (Fig. 6F) and the position variation of each chain block (fig. S23 and Supplementary Methods) were also verified. In addition, the state transition between the circular high-modulus and deformable low-modulus states was verified in the simulation (fig. S24 and Supplementary Methods).
在仿真结果中,车轮在上升和下降阶梯状障碍物时的轨迹表现出与实验结果相似的特征(图6,D和E,以及视频S4)。还验证了变形的详细形状(图6F)和每个链块的位置变化(图S23和补充方法)。此外,在仿真中验证了圆形高模量态和可变形低模量态之间的状态跃迁(图S24和补充方法)。

Demonstration in a vehicle system
在车辆系统中进行演示

A variable-stiffness wheel was implemented in a four-wheeled vehicle system for performance evaluation (Fig. 7, A and B; movie S5; and fig. S25). The surface tension of all four wheels could be adjusted individually, and a black sponge was used as the soft supporting structure because of the increased weight of the system. The four-wheeled vehicle system could operate with wheels in a circular high-modulus state on flat ground, and the vehicle could overcome rocks with irregular shapes by transitioning the wheels to the deformable low-modulus state (Fig. 7A). In a similar sequence, the four-wheeled vehicle could overcome a 180-mm-high obstacle, which was 1.2 times higher than the wheel radius (Fig. 7B).
在四轮车辆系统中实现了可变刚度轮,用于性能评估(图7,A和B;视频S5;和图S25)。所有四个车轮的表面张力都可以单独调节,由于系统的重量增加,使用黑色海绵作为软支撑结构。四轮车辆系统可以在车轮处于圆形高模量状态的情况下在平坦地面上运行,车辆可以通过将车轮过渡到可变形的低模量状态来克服形状不规则的岩石(图7A)。在类似的序列中,四轮车辆可以克服 180 毫米高的障碍物,该障碍物是车轮半径的 1.2 倍(图 7B)。
Fig. 7. Evaluation of wheel characteristics based on the surface tension.
图 7.基于表面张力评估车轮特性。
Demonstration of a four-wheeled vehicle overcoming a (A) rock and a (B) 180-mm step-shaped obstacle. Demonstration of a two-wheeled wheelchair system overcoming a (C) square obstacle and a (D) rock.
演示了一辆四轮车辆克服(A)岩石和(B)180毫米阶梯形障碍物。演示一个两轮轮椅系统克服(C)方形障碍物和(D)岩石。
Open in viewer
The wheel was also implemented in a two-wheeled wheelchair system (fig. S26). In this case, the size of the wheel was doubled, considering the size of the wheelchair user. The weight of the vehicle system was ~120 kg, which was four times heavier than the weight of the four-wheeled system. Because the sponge structure had limitations in terms of increasing stiffness, a urethane honeycomb structure was applied as the soft supporting structure. The traction force (fig. S27) and the vibration characteristics of the large-sized wheel were evaluated at high speeds of up to 30 km/hour (fig. S28 and movie S6), and its durability was also tested for more than an hour at a speed of 15 km/hour (movie S7). The dynamics of the two-wheeled wheelchair system was studied (Supplementary Methods), and a control algorithm was developed (Supplementary Methods). The resulting control input torque applied to the wheelchair can be described as
轮子也实现在两轮轮椅系统中(图 S26)。在这种情况下,考虑到轮椅使用者的尺寸,轮子的尺寸增加了一倍。车辆系统的重量为~120 kg,是四轮系统的重量的四倍。由于海绵结构在增加刚度方面存在局限性,因此采用聚氨酯蜂窝结构作为软支撑结构。在高达30 km/h的高速下评估了大型车轮的牵引力(图S27)和振动特性(图S28和视频S6),并在15 km/小时的速度下测试了其耐久性超过一个小时(视频S7)。研究了两轮轮椅系统的动力学特性(《补充方法》),并开发了控制算法(《补充方法》)。施加在轮椅上的控制输入扭矩可以描述为
τt=τffwt+τfdkt=YMqdtq¨dt+N(qdt,q̇dt)+Gqdt  +KPαhqdtqt+Kdαhq̇dtq̇t
(7)
The stiffness variation in the smart chain structure with a 40-kg weight was evaluated (movie S8), and the wheelchair system effectively overcame the obstacle by changing the state of the wheel (Fig. 7C and movie S9). Using the wheelchair system, driving speed and performance were assessed in an atypical outdoor environment (movies S10 and S11), and the state transition of the wheel in real time was demonstrated; notably, the wheelchair system successfully overcame the obstacle (Fig. 7D and Movie 1).
评估了重量为40 kg的智能链条结构的刚度变化(视频S8),通过改变轮子的状态,轮椅系统有效地克服了障碍物(图7C和视频S9)。使用轮椅系统,在非典型的户外环境(电影 S10 和 S11)中评估了驾驶速度和性能,并实时演示了车轮的状态过渡;值得注意的是,轮椅系统成功地克服了障碍物(图7D视频1)。
Movie 1. Demonstration of a vehicle with a variable-stiffness–morphing wheel.
电影 1.演示具有可变刚度变形车轮的车辆。
In a field demonstration, the mechanism realized stiffness variation based on variable surface tension.
在现场演示中,该机构实现了基于可变表面张力的刚度变化。

DISCUSSION 讨论

Here, we presented a variable-stiffness wheel inspired by the surface tension of liquid. We established a variable-stiffness mechanism by controlling the tension of the wire spoke structure on the smart chain structure. We demonstrated the feasibility of the developed wheel by applying it to a four-wheeled vehicle and a two-wheeled wheelchair system. The wheel could overcome irregularly shaped rocks and steps that were 1.2 times higher than the wheel radius by changing its shape according to the target object through real-time state transition. However, noise and energy efficiency could not be evaluated in this study because the fabrication process used in this research was not automated or stabilized. Dust and particles can enter the areas between the smart chain blocks and cause damage to the wheel. Therefore, a wheel cover structure will be added in future research to encapsulate the developed wheel, similar to a typical tire structure. In addition, the smart chain block made of an acrylonitrile-butadiene-styrene (ABS) material will be replaced with one fabricated from thermoplastic polyurethane, and the current wire spoke structure will be modified to one with a thicker radius to enhance durability. Also, a nonlinear-based finite element analysis simulation will be developed to predict deformation characteristics of the soft supporting structure more accurately, with the goal of achieving a more precise prediction of the operating characteristics of the entire wheel structure. This study demonstrates real-time stiffness variation at the scale of the actual wheels used for a wheelchair, suggesting broader common applications in wheel-based robots and transportation systems for efficient driving on rough terrain.
在这里,我们展示了一个受液体表面张力启发的可变刚度轮。通过在智能链结构上控制线辐结构的张力,建立了可变刚度机制。我们通过将开发的轮子应用于四轮车辆和两轮轮椅系统,证明了所开发轮子的可行性。该轮子通过实时状态转换,根据目标物体改变其形状,可以克服形状不规则的岩石和轮子半径大1.2倍的台阶。然而,由于本研究中使用的制造过程不是自动化或稳定的,因此本研究无法评估噪声和能源效率。灰尘和颗粒会进入智能链块之间的区域,并导致车轮损坏。因此,在未来的研究中,将增加轮罩结构,以封装开发的车轮,类似于典型的轮胎结构。此外,由丙烯腈-丁二烯-苯乙烯(ABS)材料制成的智能链块将被热塑性聚氨酯制成的链块取代,目前的线辐结构将修改为半径更厚的结构,以增强耐用性。此外,还将开发基于非线性的有限元分析仿真,以更准确地预测软支撑结构的变形特性,以实现对整个车轮结构运行特性的更精确预测。这项研究展示了轮椅所用实际轮子尺度上的实时刚度变化,这表明在基于轮子的机器人和运输系统中有更广泛的常见应用,可以在崎岖地形上高效驾驶。

MATERIALS AND METHODS 材料和方法

Fabrication of the wheel 轮子的制造

The smart chain block was fabricated with a three-dimensional (3D) printer (F370 Stratasys Inc.) with ABS (ABS-M30). Each chain block was connected by an aluminum rod with a radius of 2 mm. A sponge structure and a honeycomb structure were used as the soft supporting structure. The modulus of each sponge was measured (fig. S2). The honeycomb structure was fabricated with a 3D-printed mold (ABS-M30) and with liquid urethane rubber (Vytaflex 60, Smooth-On Inc.). The detailed fabrication process is described in figs. S34 and S35.
智能链块是用带有ABS(ABS-M30)的三维(3D)打印机(F370 Stratasys Inc.)制造的。每个链块都通过半径为 2 mm 的铝棒连接。采用海绵结构和蜂窝结构作为软支撑结构。测量了每个海绵的模量(图S2)。蜂窝结构是用3D打印模具(ABS-M30)和液态聚氨酯橡胶(Vytaflex 60,Smooth-On Inc.)制造的。详细的制造过程在图中进行了描述。S34 和 S35。
The material used for the wire spoke structure was Kevlar fiber with a thickness of 2 mm. For the small-sized wheel that was applied to the four-wheeled vehicle, the diameter of the wheel was 300 mm, and the width was 40 mm. For the large wheel that was applied to the wheelchair system, the wheel diameter was 560 mm, and the width was 90 mm.
用于线辐条结构的材料是厚度为 2 mm 的 Kevlar 纤维。对于应用于四轮车辆的小型车轮,车轮的直径为300 mm,宽度为40 mm。对于应用于轮椅系统的大轮子,轮子直径为 560 毫米,宽度为 90 毫米。

Experimental setup 实验装置

To evaluate the basic characteristics of the wheel, the load cell at the indenter was used to measure the reaction force of the wheel, and the other load cell at the hub structure was used to measure the required force to maintain the desired hub-gap distance (Fig. 4A). The two load cells (CSBA-50 L, CAS Ins.) at the hub structure and one load cell (CSBA-50 L, CAS Ins.) at the indenter were used to measure force. A laser displacement sensor (ODSL 96B M, Leuze) was used to measure the positions of the indenter and hub structure. The data were collected with the NI DAQ module (cDAQ-9172, NI-9215, National Instruments) and LabVIEW software. For the experiment in the flat-ground–condition case, an indenter with a square surface at the bottom with a length of 200 mm and a width of 40 mm was used.
为了评估车轮的基本特性,压头处的称重传感器用于测量车轮的反作用力,轮毂结构处的另一个称重传感器用于测量保持所需轮毂间隙距离所需的力(图4A)。轮毂结构处的两个称重传感器(CSBA-50 L,CAS Ins.)和压头处的一个称重传感器(CSBA-50 L,CAS Ins.)用于测量力。激光位移传感器(ODSL 96B M,Leuze)用于测量压头和轮毂结构的位置。使用NI DAQ模块(cDAQ-9172、NI-9215、National Instruments)和LabVIEW软件收集数据。在平坦地面条件下的实验中,使用了底部具有方形表面、长度为 200 mm、宽度为 40 mm 的压头。
The experimental system for evaluating the wheel was developed as shown in Fig. 5. A rail on which the wheel could move freely in the x-axis (forward) and z-axis (vertical) directions was installed in the system, and two motors that rotate the wheel and change the hub-gap distance were installed as the only parts of the wheel requiring power. The position of each smart chain block and the trajectory of the wheel were analyzed with image tracking software (ProAnalyst, Xcitex).
评估车轮的实验系统如图5所示开发。系统中安装了车轮可以在x轴(向前)和z轴(垂直)方向上自由移动的导轨,并且安装了两个旋转车轮并改变轮毂间隙距离的电机,作为车轮唯一需要动力的部分。使用图像跟踪软件(ProAnalyst,Xcitex)分析了每个智能链块的位置和车轮的轨迹。

Configuration of the vehicle system
车辆系统的配置

For the four-wheeled vehicle system, each wheel was actuated by using two motors: a motor (Maxon 488607 BLDC Motor) to rotate the wheel and a motor (Maxon 647692 BLDC Motor) to vary the hub-gap distance. The detailed configuration is shown in fig. S25. In the case of the two-wheeled wheelchair system, each wheel was actuated by using a motor (Komotek KAND-15DF3N2 AC Servo Motor) to rotate the wheel and a motor (Komotek KAFZ-06D) to change the hub-gap distance. A balancing algorithm was implemented with a controller. The detailed configuration and balancing algorithm are described in Supplementary Methods and figs. S29 to S32.
对于四轮车辆系统,每个车轮都使用两个电机驱动:一个电机(Maxon 488607 BLDC电机)用于旋转车轮,一个电机(Maxon 647692 BLDC电机)用于改变轮毂间隙距离。详细配置如图S25所示。在两轮轮椅系统的情况下,每个轮子都通过使用电机(Komotek KAND-15DF3N2 AC Servo Motor)来驱动轮子旋转,并使用电机(Komotek KAFZ-06D)来改变轮毂间隙距离。利用控制器实现了平衡算法。详细的配置和平衡算法在补充方法和图中进行了描述。S29 至 S32。

Statistical analysis 统计分析

We used mean values (± SD) for Fig. 2E and figs. S16 and S27 (n = 5 for each experimental condition) and for Figs. 2 (F and G) and 4 (E and H) and figs. S3, S14, and S15 (n = 3 for each experimental condition). Linear fitting equations and plots in Fig. 4 (C and D) were calculated and drawn using Origin 2023b.
我们使用平均值 (± SD) 进行图 2E 和无花果。S16 和 S27(每个实验条件 n = 5)以及图 2(F 和 G)4(E 和 H)以及图 S3、S14 和 S15(每个实验条件 n = 3)。图 4(C 和 D)中的线性拟合方程和绘图是使用 Origin 2023b 计算和绘制的。

Acknowledgments 确认

We thank J.-H. Lee and J.-W. Bae (Korea Institute of Materials Convergence Technology) for advising on appropriate materials and fabricating the polymer structures, J.-C. Kim (Department of Thermal Energy Solutions, Korea Institute of Machinery and Materials) for advising on the surface tension model of liquid and wheel mechanism, and M.-S. Bae (DyenceTech) for detailed modeling and assembly of the two-wheeled mobile system.
我们感谢 J.-H.Lee 和 J.-W.Bae(韩国材料融合技术研究院)就合适的材料和制造聚合物结构提供咨询,J.-C.Kim(韩国机械材料研究所热能解决方案系)就液体和车轮机构的表面张力模型提供咨询,以及M.-S.Bae (DyenceTech) 用于两轮移动系统的详细建模和组装。
Funding: This research was supported by a grant of the major project of the Korea Institute of Machinery and Materials (project ID NK244F).
资金:这项研究得到了韩国机械材料研究所重大项目(项目ID NK244F)的资助。
Author contributions: J.-Y.L. designed and built the smart chain block, performed the experiments, and wrote the manuscript; S.H. developed the simulation to evaluate the wheel characteristics; M.K. developed the control algorithm of the two-wheeled system; Y.-S.S. performed the experiment and analyzed the data; J.P. developed the two-wheeled and four-wheeled platform system hardware; D.I.P. advised on the simulation of the wheel; C.P. directed the project; H.S. developed the electrical system of the platform; J.L. assisted in the simulation of the wheel deformation; H.-S.K. designed the wire tension variation module at the large scale; J.B. assisted the design of the tension variation mechanism; H.R. edited the manuscript; J.-G.K. directed the simulation to evaluate the wheel characteristics; J.C. directed the control algorithm for the two-wheeled system; and S.-H.S. created, designed, and developed the wheel mechanism, performed the experiments, directed the project, and wrote and edited the manuscript.
作者贡献:J.-Y.L.设计并制造了智能链块,进行了实验,并撰写了手稿;S.H.开发了模拟来评估车轮特性;M.K.开发了两轮系统的控制算法;Y.-S.S. 进行了实验并分析了数据;J.P.开发了两轮和四轮平台系统硬件;D.I.P. 为车轮的模拟提供建议;C.P.指导了该项目;H.S.开发了平台的电气系统;J.L.协助模拟车轮变形;H.-S.K.设计了大规模的线材张力变化模块;J.B.协助设计了张力变化机构;H.R.编辑了手稿;J.-G.K. 指导模拟以评估车轮特性;J.C.指导了两轮系统的控制算法;和 S.-H.S.创建、设计和开发轮子机构,进行实验,指导项目,并撰写和编辑手稿。
Competing interests: S.-H.S., J.-Y.L., J.P., D.I.P., C.P., and H.-S.K. are inventors on the patent application (US 18/258,035, EPO. 22739656.1, JP. 2023-537321, CN. 22739656.1, and PCT/KR2022/000537) submitted by the Korea Institute of Machinery and Materials that covers the design of the wheel structure.
利益争夺:S.-H.S.、J.-Y.L.、J.P.、D.I.P.、C.P. 和 H.-S.K.是韩国机械材料研究院提交的专利申请(US 18/258,035、EPO. 22739656.1、JP. 2023-537321、CN. 22739656.1 和 PCT/KR2022/000537)的发明人,该申请涵盖了车轮结构的设计。
Data and materials availability: All data needed to support the conclusions of this manuscript are included in the main text or Supplementary Materials. The related data, files, and code for this study have been deposited in Dryad at https://doi.org/10.5061/dryad.kwh70rzd7 and in Zenodo at https://doi.org/10.5281/zenodo.12702711.
数据和材料可用性:支持本手稿结论所需的所有数据均包含在正文或补充材料中。这项研究的相关数据、文件和代码已存放在 https://doi.org/10.5061/dryad.kwh70rzd7 的 Dryad 和 https://doi.org/10.5281/zenodo.12702711 的 Zenodo 中。

Supplementary Materials 补充材料

The PDF file includes: PDF 文件包括:

Methods 方法
Figs. S1 to S35 无花果。S1 至 S35
Table S1 表S1
References (42, 43)
参考资料 (4243

Other Supplementary Material for this manuscript includes the following:
本手稿的其他补充材料包括以下内容:

Movies S1 to S11 电影 S1 至 S11
MDAR Reproducibility Checklist
MDAR再现性检查表

REFERENCES AND NOTES 参考资料和注释

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I.-W. Park, J.-Y. Kim, J. Lee, J.-H. Oh, “Mechanical design of humanoid robot platform KHR-3 (KAIST humanoid robot 3: HUBO)” in 5th IEEE-RAS International Conference on Humanoid Robots, 2005 (IEEE, 2005), pp. 321–326.
20
J. Carpentier, S. Tonneau, M. Naveau, O. Stasse, N. Mansard, “A versatile and efficient pattern generator for generalized legged locomotion” in 2016 IEEE International Conference on Robotics and Automation (ICRA) (IEEE, 2016), pp. 3555–3561.
21
S. Shigemi, “ASIMO and humanoid robot research at Honda” in Humanoid Robotics: A Reference, A. Goswami, P. Vadakkepat, Eds. (Springer, 2019), pp. 55–90.
22
T. Fukuda, P. Dario, G.-Z. Yang, Humanoid robotics—History, current state of the art, and challenges. Sci. Robot. 2, eaar4043 (2017).
24
G. Dudek, M. Jenkin, Computational Principles of Mobile Robotics (Cambridge Univ. Press, 2010).
25
V. Kubelka, M. Reinstein, T. Svoboda, Tracked robot odometry for obstacle traversal in sensory deprived environment. IEEE ASME Trans. Mechatron. 24, 2745–2755 (2019).
26
M. Lauria, Y. Piguet, R. Siegwart, “Octopus: An autonomous wheeled climbing robot” in Proceedings of the Fifth International Conference on Climbing and Walking Robots (CLAWAR’02) (2002), pp. 315–322.
27
F. Michaud, D. Letourneau, M. Arsenault, Y. Bergeron, R. Cadrin, F. Gagnon, M.-A. Legault, M. Millette, J.-F. Paré, M.-C. Tremblay, Multi-modal locomotion robotic platform using leg-track-wheel articulations. Auton. Robots 18, 137–156 (2005).
28
S. Shrivastava, A. Karsai, Y. O. Aydin, R. Pettinger, W. Bluethmann, R. O. Ambrose, D. I. Goldman et al., Sci. Robot. 5, eaba3499 (2020).
29
Y. Deng, Z. Wang, H. Shen, J. Gong, Z. Xiao, A comprehensive review on non-pneumatic tyre research. Mater. Des. 227, 111742 (2023).
30
Y. Zhao, X. Du, F. Lin, Q. Wang, H. Fu, Static stiffness characteristics of a new non-pneumatic tire with different hinge structure and distribution. J. Mech. Sci. Technol. 32, 3057–3064 (2018).
31
L. Zhu, T. Xu, X. Liu, M. Wu, X. Zhou, F. Gao, Test and simulation study on the static load and pure longitudinal slip characteristics of non-pneumatic tire. Machines 11, 86 (2023).
32
Z. Zhang, H. Fu, Q. Zhao, D. Tan, K. Yang, Pattern design and performance analysis of a flexible spoke bionic non-pneumatic tire. J. Braz. Soc. Mech. Sci. Eng. 43, 1–11 (2021).
33
B. Bras, A. Cobert, Life-cycle environmental impact of Michelin Tweel tire for passenger vehicles. SAE Int. J. Passeng. Cars-Mech. Syst. 4, 32–43 (2011).
35
H. Fu, X. Liang, K. Chen, Y. Wang, Z. Xiao, Study on key mechanical properties of the flexible spoke non-pneumatic tire considering thermo-mechanical coupling. Adv. Eng. Softw. 173, 103281 (2022).
36
W. Xiao, Y. Zhang, Design of manned lunar rover wheels and improvement in soil mechanics formulas for elastic wheels in consideration of deformation. J. Terramech. 65, 61–71 (2016).
37
G. Zambelli, “Research of shape memory alloy wheels for Mars rovers,” thesis, Tampere University of Applied Sciences, Tampere, Finland/Polytechnic University of Catalonia, Catalonia, Spain (2021).
38
D.-Y. Lee, J.-K. Kim, C.-Y. Sohn, J.-M. Heo, K.-J. Cho, High–load capacity origami transformable wheel. Sci. Robot. 6, eabe0201 (2021).
39
J. Berre, F. Geiskopf, L. Rubbert, P. Renaud, “Origami-inspired design of a deployable wheel” in New Advances in Mechanisms, Mechanical Transmissions and Robotics: MTM & Robotics 2020 (Springer, 2021), pp. 114–126.
40
S. M. Felton, D.-Y. Lee, K.-J. Cho, R. J. Wood, “A passive, origami-inspired, continuously variable transmission”, in 2014 IEEE International Conference on Robotics and Automation (ICRA) (IEEE, 2014), pp. 2913–2918.
41
C. Grand, P. Bidaud, N. Jarrassé, “Innovative concept of unfoldable wheel with an active contact adaptation mechanism” in Proceedings of 12th World Congress in Mechanism and Machine Science (IFToMM, 2007), pp. 1225–1232.
42
J. Shen, Y. M. Xie, X. Huang, S. Zhou, D. Ruan, Mechanical properties of luffa sponge. J. Mech. Behav. Biomed. Mater. 15, 141–152 (2012).
43
M. Kim, J. Park, D. I. Park, C. Park, J. Cheong, Dynamic inversion based real-time trajectory planning method for wheeled inverted pendulum using asymptotic expansion technique. IEEE Access 11, 94805–94821 (2023).

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Science Robotics
Volume 9 | Issue 93
August 2024

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Received: 5 October 2023
Accepted: 16 July 2024

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Acknowledgments

We thank J.-H. Lee and J.-W. Bae (Korea Institute of Materials Convergence Technology) for advising on appropriate materials and fabricating the polymer structures, J.-C. Kim (Department of Thermal Energy Solutions, Korea Institute of Machinery and Materials) for advising on the surface tension model of liquid and wheel mechanism, and M.-S. Bae (DyenceTech) for detailed modeling and assembly of the two-wheeled mobile system.
Funding: This research was supported by a grant of the major project of the Korea Institute of Machinery and Materials (project ID NK244F).
Author contributions: J.-Y.L. designed and built the smart chain block, performed the experiments, and wrote the manuscript; S.H. developed the simulation to evaluate the wheel characteristics; M.K. developed the control algorithm of the two-wheeled system; Y.-S.S. performed the experiment and analyzed the data; J.P. developed the two-wheeled and four-wheeled platform system hardware; D.I.P. advised on the simulation of the wheel; C.P. directed the project; H.S. developed the electrical system of the platform; J.L. assisted in the simulation of the wheel deformation; H.-S.K. designed the wire tension variation module at the large scale; J.B. assisted the design of the tension variation mechanism; H.R. edited the manuscript; J.-G.K. directed the simulation to evaluate the wheel characteristics; J.C. directed the control algorithm for the two-wheeled system; and S.-H.S. created, designed, and developed the wheel mechanism, performed the experiments, directed the project, and wrote and edited the manuscript.
Competing interests: S.-H.S., J.-Y.L., J.P., D.I.P., C.P., and H.-S.K. are inventors on the patent application (US 18/258,035, EPO. 22739656.1, JP. 2023-537321, CN. 22739656.1, and PCT/KR2022/000537) submitted by the Korea Institute of Machinery and Materials that covers the design of the wheel structure.
Data and materials availability: All data needed to support the conclusions of this manuscript are included in the main text or Supplementary Materials. The related data, files, and code for this study have been deposited in Dryad at https://doi.org/10.5061/dryad.kwh70rzd7 and in Zenodo at https://doi.org/10.5281/zenodo.12702711.

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Korea Institute of Machinery and Materials Project ID: NK244F

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Corresponding author. Email: shsong@kimm.re.kr
These authors contributed equally to this work.

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Figures

Fig. 1. Configuration of the variable-stiffness–morphing wheel.
(A) State transition between the (i) circular high-modulus state and (ii) deformable low-modulus state of the wheel in the two-wheeled wheelchair system. (B) Configuration of the wire spoke and smart chain structure. The tension of the wire spoke can be varied by changing the distance between the hub structures. lf indicates the spoke length on the front side of the wheel, and lr indicates the spoke length on the rear side. (C) Description of wheel characteristics according to each state of the wheel [(i) circular high-modulus and (ii) deformable low-modulus states]. (D) Comparison between the attraction force of the liquid droplet and the contraction force in the wheel structure. (E) The similarity of shape variation depends on the surface tension of the liquid droplet and the wheel. Scale bar, 5 cm.
Fig. 2. Stiffness-variation mechanism based on the tension of the wire spoke structure.
(A) Configuration of the soft supporting structure and the pin in the smart chain block. (B) Diagram of the simplified one-dimensional wheel model showing the effect of the length of the wire spoke. (C) Diagram of the simplified two-dimensional wheel model showing the effect of the length of the wire spoke. (D) Shape of the deformed wheel considering that the gravitational force depends on the hub-gap distance variation. (E) Measured length of the wire spoke at the deformed position from the ground based on the hub-gap distance variation. Error bars represent SD (n = 5). The deformation height of the wheel based on the hub-gap distance variation achieved with (F) a blue sponge or (G) a black sponge as the soft supporting structure. Error bars represent SD (n = 3).
Fig. 3. Geometrical description of the smart chain structure.
(A) The relative distance variation between each block depends on the direction of curvature. (B) The role of the pin in the chain block in the direction of positive or negative curvature.
Fig. 4. Evaluation of wheel characteristics based on the surface tension.
(A) Experimental setup for evaluating basic wheel characteristics. (B) Required force to generate deformation at each displacement on the basis of the hub-gap distance variation. The required force is measured as the change in deformation displacement when the hub-gap distance variation is fixed at (C) 0 mm or (D) 6 mm. Fitting lines in (C) and (D) were derived by linearly fitting the measured data in each region, except for the values at the transition position. (E) The analyzed transition force and transition displacement position depend on the hub-gap distance variation. Error bars represent SD (n = 3). From (B) to (E), the wide indenter was used to simulate flat ground. (F) Required force to generate deformation at each displacement on the basis of the variation in the indenter width. The hub-gap distance variation was fixed at 2 mm. (G) Measured reaction force based on displacement with a 10-mm-wide indenter and 0-mm hub-gap distance variation. (H) Transition force at each indenter width based on the hub-gap distance variation. Error bars represent SD (n = 3).
Fig. 5. Evaluation of wheel trajectory.
(A) The trajectory of the center of the wheel based on the hub-gap distance variation when the wheel ascends a step-shaped obstacle. (B) The trajectory of the center of the wheel based on the hub-gap distance variation when the wheel descends a step-shaped obstacle. (C) Trajectory of the center of the wheel while ascending and descending a step-shaped obstacle and experiencing state transitions. The blue line represents the descending trajectory of the wheels, similar to that of a normal rigid circular wheel, which is simulated with a 0-mm hub-gap distance variation. (D) The position of the wheel center depends on the hub-gap distance and (E) the deformed shape of the wheel when the wheel moves on a flat surface.
Fig. 6. Evaluation of the ability to overcome obstacles and simulation results.
(A) Stability when overcoming obstacles considering the hub-gap distance variation and step height. (B) Stability when overcoming obstacles considering the hub-gap distance variation and weight applied to the wheel. (C) Description of the morphing-wheel simulation model. The trajectory of the wheel center based on the hub-gap distance variation for (D) ascending and (E) descending motions in the numerical simulation model. (F) Sequential deformation shape in the simulation.
Fig. 7. Evaluation of wheel characteristics based on the surface tension.
Demonstration of a four-wheeled vehicle overcoming a (A) rock and a (B) 180-mm step-shaped obstacle. Demonstration of a two-wheeled wheelchair system overcoming a (C) square obstacle and a (D) rock.

Multimedia

Movie 1. Demonstration of a vehicle with a variable-stiffness–morphing wheel.
In a field demonstration, the mechanism realized stiffness variation based on variable surface tension.

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References

References

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F. L. Moro, A. Spröwitz, A. Tuleu, M. Vespignani, N. G. Tsagarakis, A. J. Ijspeert, D. G. Caldwell, Horse-like walking, trotting, and galloping derived from kinematic Motion Primitives (kMPs) and their application to walk/trot transitions in a compliant quadruped robot. Biol. Cybern. 107, 309–320 (2013).
18
Boston Dynamics, Atlas and beyond: The world’s most dynamic robot; https://bostondynamics.com/atlas.
19
I.-W. Park, J.-Y. Kim, J. Lee, J.-H. Oh, “Mechanical design of humanoid robot platform KHR-3 (KAIST humanoid robot 3: HUBO)” in 5th IEEE-RAS International Conference on Humanoid Robots, 2005 (IEEE, 2005), pp. 321–326.
20
J. Carpentier, S. Tonneau, M. Naveau, O. Stasse, N. Mansard, “A versatile and efficient pattern generator for generalized legged locomotion” in 2016 IEEE International Conference on Robotics and Automation (ICRA) (IEEE, 2016), pp. 3555–3561.
21
S. Shigemi, “ASIMO and humanoid robot research at Honda” in Humanoid Robotics: A Reference, A. Goswami, P. Vadakkepat, Eds. (Springer, 2019), pp. 55–90.
22
T. Fukuda, P. Dario, G.-Z. Yang, Humanoid robotics—History, current state of the art, and challenges. Sci. Robot. 2, eaar4043 (2017).
24
G. Dudek, M. Jenkin, Computational Principles of Mobile Robotics (Cambridge Univ. Press, 2010).
25
V. Kubelka, M. Reinstein, T. Svoboda, Tracked robot odometry for obstacle traversal in sensory deprived environment. IEEE ASME Trans. Mechatron. 24, 2745–2755 (2019).
26
M. Lauria, Y. Piguet, R. Siegwart, “Octopus: An autonomous wheeled climbing robot” in Proceedings of the Fifth International Conference on Climbing and Walking Robots (CLAWAR’02) (2002), pp. 315–322.
27
F. Michaud, D. Letourneau, M. Arsenault, Y. Bergeron, R. Cadrin, F. Gagnon, M.-A. Legault, M. Millette, J.-F. Paré, M.-C. Tremblay, Multi-modal locomotion robotic platform using leg-track-wheel articulations. Auton. Robots 18, 137–156 (2005).
28
S. Shrivastava, A. Karsai, Y. O. Aydin, R. Pettinger, W. Bluethmann, R. O. Ambrose, D. I. Goldman et al., Sci. Robot. 5, eaba3499 (2020).
29
Y. Deng, Z. Wang, H. Shen, J. Gong, Z. Xiao, A comprehensive review on non-pneumatic tyre research. Mater. Des. 227, 111742 (2023).
30
Y. Zhao, X. Du, F. Lin, Q. Wang, H. Fu, Static stiffness characteristics of a new non-pneumatic tire with different hinge structure and distribution. J. Mech. Sci. Technol. 32, 3057–3064 (2018).
31
L. Zhu, T. Xu, X. Liu, M. Wu, X. Zhou, F. Gao, Test and simulation study on the static load and pure longitudinal slip characteristics of non-pneumatic tire. Machines 11, 86 (2023).
32
Z. Zhang, H. Fu, Q. Zhao, D. Tan, K. Yang, Pattern design and performance analysis of a flexible spoke bionic non-pneumatic tire. J. Braz. Soc. Mech. Sci. Eng. 43, 1–11 (2021).
33
B. Bras, A. Cobert, Life-cycle environmental impact of Michelin Tweel tire for passenger vehicles. SAE Int. J. Passeng. Cars-Mech. Syst. 4, 32–43 (2011).
35
H. Fu, X. Liang, K. Chen, Y. Wang, Z. Xiao, Study on key mechanical properties of the flexible spoke non-pneumatic tire considering thermo-mechanical coupling. Adv. Eng. Softw. 173, 103281 (2022).
36
W. Xiao, Y. Zhang, Design of manned lunar rover wheels and improvement in soil mechanics formulas for elastic wheels in consideration of deformation. J. Terramech. 65, 61–71 (2016).
37
G. Zambelli, “Research of shape memory alloy wheels for Mars rovers,” thesis, Tampere University of Applied Sciences, Tampere, Finland/Polytechnic University of Catalonia, Catalonia, Spain (2021).
38
D.-Y. Lee, J.-K. Kim, C.-Y. Sohn, J.-M. Heo, K.-J. Cho, High–load capacity origami transformable wheel. Sci. Robot. 6, eabe0201 (2021).
39
J. Berre, F. Geiskopf, L. Rubbert, P. Renaud, “Origami-inspired design of a deployable wheel” in New Advances in Mechanisms, Mechanical Transmissions and Robotics: MTM & Robotics 2020 (Springer, 2021), pp. 114–126.
40
S. M. Felton, D.-Y. Lee, K.-J. Cho, R. J. Wood, “A passive, origami-inspired, continuously variable transmission”, in 2014 IEEE International Conference on Robotics and Automation (ICRA) (IEEE, 2014), pp. 2913–2918.
41
C. Grand, P. Bidaud, N. Jarrassé, “Innovative concept of unfoldable wheel with an active contact adaptation mechanism” in Proceedings of 12th World Congress in Mechanism and Machine Science (IFToMM, 2007), pp. 1225–1232.
42
J. Shen, Y. M. Xie, X. Huang, S. Zhou, D. Ruan, Mechanical properties of luffa sponge. J. Mech. Behav. Biomed. Mater. 15, 141–152 (2012).
43
M. Kim, J. Park, D. I. Park, C. Park, J. Cheong, Dynamic inversion based real-time trajectory planning method for wheeled inverted pendulum using asymptotic expansion technique. IEEE Access 11, 94805–94821 (2023).
View figure
Fig. 1
Fig. 1. Configuration of the variable-stiffness–morphing wheel.
(A) State transition between the (i) circular high-modulus state and (ii) deformable low-modulus state of the wheel in the two-wheeled wheelchair system. (B) Configuration of the wire spoke and smart chain structure. The tension of the wire spoke can be varied by changing the distance between the hub structures. lf indicates the spoke length on the front side of the wheel, and lr indicates the spoke length on the rear side. (C) Description of wheel characteristics according to each state of the wheel [(i) circular high-modulus and (ii) deformable low-modulus states]. (D) Comparison between the attraction force of the liquid droplet and the contraction force in the wheel structure. (E) The similarity of shape variation depends on the surface tension of the liquid droplet and the wheel. Scale bar, 5 cm.
View figure
Fig. 2
Fig. 2. Stiffness-variation mechanism based on the tension of the wire spoke structure.
(A) Configuration of the soft supporting structure and the pin in the smart chain block. (B) Diagram of the simplified one-dimensional wheel model showing the effect of the length of the wire spoke. (C) Diagram of the simplified two-dimensional wheel model showing the effect of the length of the wire spoke. (D) Shape of the deformed wheel considering that the gravitational force depends on the hub-gap distance variation. (E) Measured length of the wire spoke at the deformed position from the ground based on the hub-gap distance variation. Error bars represent SD (n = 5). The deformation height of the wheel based on the hub-gap distance variation achieved with (F) a blue sponge or (G) a black sponge as the soft supporting structure. Error bars represent SD (n = 3).
View figure
Fig. 3
Fig. 3. Geometrical description of the smart chain structure.
(A) The relative distance variation between each block depends on the direction of curvature. (B) The role of the pin in the chain block in the direction of positive or negative curvature.
View figure
Fig. 4
Fig. 4. Evaluation of wheel characteristics based on the surface tension.
(A) Experimental setup for evaluating basic wheel characteristics. (B) Required force to generate deformation at each displacement on the basis of the hub-gap distance variation. The required force is measured as the change in deformation displacement when the hub-gap distance variation is fixed at (C) 0 mm or (D) 6 mm. Fitting lines in (C) and (D) were derived by linearly fitting the measured data in each region, except for the values at the transition position. (E) The analyzed transition force and transition displacement position depend on the hub-gap distance variation. Error bars represent SD (n = 3). From (B) to (E), the wide indenter was used to simulate flat ground. (F) Required force to generate deformation at each displacement on the basis of the variation in the indenter width. The hub-gap distance variation was fixed at 2 mm. (G) Measured reaction force based on displacement with a 10-mm-wide indenter and 0-mm hub-gap distance variation. (H) Transition force at each indenter width based on the hub-gap distance variation. Error bars represent SD (n = 3).
View figure
Fig. 5
Fig. 5. Evaluation of wheel trajectory.
(A) The trajectory of the center of the wheel based on the hub-gap distance variation when the wheel ascends a step-shaped obstacle. (B) The trajectory of the center of the wheel based on the hub-gap distance variation when the wheel descends a step-shaped obstacle. (C) Trajectory of the center of the wheel while ascending and descending a step-shaped obstacle and experiencing state transitions. The blue line represents the descending trajectory of the wheels, similar to that of a normal rigid circular wheel, which is simulated with a 0-mm hub-gap distance variation. (D) The position of the wheel center depends on the hub-gap distance and (E) the deformed shape of the wheel when the wheel moves on a flat surface.
View figure
Fig. 6
Fig. 6. Evaluation of the ability to overcome obstacles and simulation results.
(A) Stability when overcoming obstacles considering the hub-gap distance variation and step height. (B) Stability when overcoming obstacles considering the hub-gap distance variation and weight applied to the wheel. (C) Description of the morphing-wheel simulation model. The trajectory of the wheel center based on the hub-gap distance variation for (D) ascending and (E) descending motions in the numerical simulation model. (F) Sequential deformation shape in the simulation.
View figure
Fig. 7
Fig. 7. Evaluation of wheel characteristics based on the surface tension.
Demonstration of a four-wheeled vehicle overcoming a (A) rock and a (B) 180-mm step-shaped obstacle. Demonstration of a two-wheeled wheelchair system overcoming a (C) square obstacle and a (D) rock.
Movie 1
Movie 1. Demonstration of a vehicle with a variable-stiffness–morphing wheel.
In a field demonstration, the mechanism realized stiffness variation based on variable surface tension.
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