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SHANGHAI YUPIN COMMUNICATION TECHNOLOGY CO., LTD.
上海宇品通信技术有限公司

Technical Specification 技术规格

Customer: 客户：
No: SHYP2024030701 否：SHYP2024030701

I. Application 一、应用

The machine is designed for coloring the surface of optical fiber so as to easily identify the multi-fiber in loose tube. It also can be used for rewinding optical fiber.
该机器专为光纤表面着色而设计，以便于识别松套管中的多芯光纤。它也可用于光纤的复卷。

II. Technical characteristics
二、技术特点
  1. Construction speed 施工速度
Coloring speed 着色速度
2. Fiber tension 2. 纤维张力
3. Traversing pitch 3. 横移螺距
4. Reel size 4. 卷尺寸
Reel flange dia 卷筒法兰直径
Reel width 卷筒宽度
Shaft bore dia 轴孔直径
Reel weight 卷筒重量
5. Metering accuracy 5. 计量精度
6. Additional loss 6. 额外损失
7. Nitrogen purity 7. 氮气纯度
8. Operating temperature 8. 工作温度
9. Press air pressure 9. 按气压
10. Machine colour 10. 机器颜色
11. The line size 11. 线宽
12. The line weight 12. 线宽
13. The electric consumption power
13.用电功率
III. Machine configuration and description
三、机器配置及描述
  1. Pay-off 放线
It is suspending shaft structure The reel is clamped with quick-lock. Pay-off stand have high compact and stable structure.
它是悬挂轴结构 卷筒采用快速锁紧。放线架具有高度紧凑和稳定的结构。
2. Pay-off tension dancer
2. 支付紧张舞者
It is swing arm with multi-wheel structure. It own high accuracy bearing and high speed guiding pulley with analog proximity sensor.
它是具有多轮结构的摆臂。它拥有高精度轴承和带模拟接近传感器的高速导向滑轮。
3. Coloring system 3. 着色系统
Coloring system consists of coloring applicator, heating unit, ink supplier, cleaning unit and pressure unit. The coating device have two coloring dies, one is 270 μ m 270 μ m 270 mum270 \mu \mathrm{~m} input die and other is 260 μ m 260 μ m 260 mum260 \mu \mathrm{~m} output die. There is a static eliminator ring before coloring.
着色系统由着色涂抹器、加热单元、油墨供应商、清洁单元和压力单元组成。涂布装置有两个着色模，一个是 270 μ m 270 μ m 270 mum270 \mu \mathrm{~m} 输入模，另一个是 260 μ m 260 μ m 260 mum260 \mu \mathrm{~m} 输出模。着色前有一个静电消除环。
4. UV curing fumace 4. UV 固化熔渣
The UV lamp power is 6.0 kw . UV power should be synchronized with line speed. The furnace own inert gas supply protecting system and air cooling system. Fiber insertion into the UV chamber is by compress air blowing.
紫外线灯功率为 6.0 kw。UV 功率应与线路速度同步。炉子拥有惰性气体供应保护系统和空气冷却系统。通过压缩空气吹入 UV 室的光纤。
5. Capstan system 5. 绞盘系统
It is pressure belt wheel capstan structure with metering unit. It is driven by AC servo motor driving system.
它是带有计量装置的压力带轮绞盘结构。它由交流伺服电机驱动系统驱动。
6. Take-up tension dancer
6. 收弦张力舞者


SHANGHAI YUPIN COMMUNICATION TECHNOLOGY CO., LTD.
上海市松江区洞泾镇张泾路 651 号 电话 Tel:+86 2164428125 传真 Fax:+86 2164428123
No.651, Zhangjing Road, Dongjing Town, Songjiang District, Shanghai 201601 China

上海宇品通信技术有限公司
上海市松江区洞泾镇张泾路 651 号 电话 电话：+86 2164428125 传真 传真：+86 2164428123
No.651, Zhangjing Road, Dongjing Town, Songjiang District, Shanghai 201601 China

Abstract 抽象

It is similar to pay-off dancer. 7. Take-up
它类似于 pay-off dancer。7. 收线

It is suspending shaft structure, the reel is clamped with quick-lock. Take-up stand can move back and forth on high precision linear guide-way and ball-screws. There is a reel width auto-detecting system on take-up unit. It can automatically wind fiber with high accuracy traversing. It is equipped with a static eliminator system. 8. Electrical control system
采用悬挂轴结构，卷筒采用快速锁紧。收线架可以在高精度直线导轨和滚珠丝杠上来回移动。收线单元上有一个卷筒宽度自动检测系统。它可以自动卷绕纤维，具有高精度的横移。它配备了静电消除器系统。8. 电气控制系统

Electrical control system adopts touch screen and PLC. All transmissions adopt AC servo control system. All process parameters such as speed, traversing pitch, coloring length, ink heating temperature etc. can be set on touch screen. The machine can automatically stop when fiber running out or breaking.
电气控制系统采用触摸屏和PLC。所有传动装置均采用交流伺服控制系统。所有工艺参数，如速度、横移间距、着色长度、油墨加热温度等都可以在触摸屏上设置。当纤维耗尽或断裂时，机器会自动停止。

Micro-module Extruding Line
微模块挤出生产线

I. Application 一、应用

This line is mainly used for extruding 1 ∼ 12 1 ∼ 12 1∼121 \sim 12 core optical fiber loose tube. The loose tube diameter range is in 1.2 mm ∼ 2.0 mm 1.2 mm ∼ 2.0 mm 1.2mm∼2.0mm1.2 \mathrm{~mm} \sim 2.0 \mathrm{~mm}. The jacketing material is PBT etc. The out surface of product is roundness; its diameter is uniform and smooth.
该生产线主要用于挤出 1 ∼ 12 1 ∼ 12 1∼121 \sim 12 纤芯松套管。松套管直径范围为 1.2 mm ∼ 2.0 mm 1.2 mm ∼ 2.0 mm 1.2mm∼2.0mm1.2 \mathrm{~mm} \sim 2.0 \mathrm{~mm} 。护套材料为 PBT 等。产品外表面圆润;它的直径均匀光滑。

II. Technical characteristics
二、技术特点
  1. Line construction speed 线路建设速度
Line processing speed 生产线处理速度
2. Optical-fiber pay-off number
2. 光纤放线数
3. Pay-off tension 3. 放线张力
4. Optical-fiber reel size
4. 光纤卷尺寸
5. Hot water temperature 5. 热水温度
6. Take-up tension 6. 卷取张力
7. Reel size of take-up
7. 卷取卷取尺寸
8. Accuracy of length 8. 长度精度
9. Excess length accuracy
9. 超长精度
10. Additional loss 10. 额外损失
11. Machine color 11. 机器颜色
12. Operating direction 12. 操作方向
13. The line size 13. 线宽
14. The line weight 14. 线宽
15. The electric consumption power
15.耗电量
II. Line configuration II. 线路配置
  1. Swellable yarn payoff 可膨胀的纱线放线
  2. Optical fiber pay-off 光纤放线
  3. Fiber preheater 纤维预热器
  4. Extruding group “挤出”组
  5. Hot water trough 热水槽
  6. Over-length capstan 超长绞盘
  7. Cooling water trough 冷却水槽
  8. Blowing dryer 吹风机
  9. Diameter gauge 测径仪
    400 m / min 400 m / min 400m//min400 \mathrm{~m} / \mathrm{min}.
    10～300 m/min. @ Tube characteristics
    10~300 m/min. @ 管材特性
    12
    0.4 ∼ 1.5 N ± 0.05 N 0.4 ∼ 1.5 N ± 0.05 N 0.4∼1.5N+-0.05N0.4 \sim 1.5 \mathrm{~N} \pm 0.05 \mathrm{~N}
    25 km , 50 km 25 km , 50 km 25km,50km25 \mathrm{~km}, 50 \mathrm{~km} intemational fiber reel
    25 km , 50 km 25 km , 50 km 25km,50km25 \mathrm{~km}, 50 \mathrm{~km} 国际纤维卷盘
    room temperature ∼ 70 ∘ C ∼ 70 ∘ C ∼70^(@)C\sim 70^{\circ} \mathrm{C}
    室温 ∼ 70 ∘ C ∼ 70 ∘ C ∼70^(@)C\sim 70^{\circ} \mathrm{C}
    2.5 ∼ 6.5 N 2.5 ∼ 6.5 N 2.5∼6.5N2.5 \sim 6.5 \mathrm{~N}
    Φ 500 mm Φ 500 mm Phi500mm\Phi 500 \mathrm{~mm}
    ⩽ 0.2 % ⩽ 0.2 % <= 0.2%\leqslant 0.2 \%
    0 ∼ 0.3 % ± 0.02 % 0 ∼ 0.3 % ± 0.02 % 0∼0.3%+-0.02%0 \sim 0.3 \% \pm 0.02 \%
    ⩽ 0.02 dB / km ⩽ 0.02 dB / km <= 0.02dB//km\leqslant 0.02 \mathrm{~dB} / \mathrm{km} (SM. fiber, at 1310 nm , 1550 nm 1310 nm , 1550 nm 1310nm,1550nm1310 \mathrm{~nm}, 1550 \mathrm{~nm} )
    ⩽ 0.02 dB / km ⩽ 0.02 dB / km <= 0.02dB//km\leqslant 0.02 \mathrm{~dB} / \mathrm{km} （SM. fiber，在 1310 nm , 1550 nm 1310 nm , 1550 nm 1310nm,1550nm1310 \mathrm{~nm}, 1550 \mathrm{~nm} ）
    Ral5015 Sky blue (Mechanical components)
    Ral5015 天蓝色 （机械部件）
    Ral2003 Pastel orange (Rotating component)
    Ral2003 淡橙色 （旋转组件）
    Ral7032 Pebble grey (Electrical components)
    Ral7032 Pebble grey （电子元件）
    to ___(in front of machine, from pay-off to take-up)
    到 ___（在机器前面，从放线到收线）
    about 40 m ( L ) × 3 m ( W ) × 3.4 m ( H ) 40 m ( L ) × 3 m ( W ) × 3.4 m ( H ) 40m(L)xx3m(W)xx3.4m(H)40 \mathrm{~m}(\mathrm{~L}) \times 3 \mathrm{~m}(\mathrm{~W}) \times 3.4 \mathrm{~m}(\mathrm{H}) 大约 40 m ( L ) × 3 m ( W ) × 3.4 m ( H ) 40 m ( L ) × 3 m ( W ) × 3.4 m ( H ) 40m(L)xx3m(W)xx3.4m(H)40 \mathrm{~m}(\mathrm{~L}) \times 3 \mathrm{~m}(\mathrm{~W}) \times 3.4 \mathrm{~m}(\mathrm{H})
    about 10000 kg . 约 10000 公斤。
    about 50 kw , AC 380 V ± 5 % , 50 Hz , 3 50 kw , AC 380 V ± 5 % , 50 Hz , 3 50kw,AC380V+-5%,50Hz,350 \mathrm{kw}, \mathrm{AC} 380 \mathrm{~V} \pm 5 \%, 50 \mathrm{~Hz}, 3 phase + neutral + earth.
    关于 50 kw , AC 380 V ± 5 % , 50 Hz , 3 50 kw , AC 380 V ± 5 % , 50 Hz , 3 50kw,AC380V+-5%,50Hz,350 \mathrm{kw}, \mathrm{AC} 380 \mathrm{~V} \pm 5 \%, 50 \mathrm{~Hz}, 3 相位 + 中性 + 接地。


SHANGHAI YUPIN COMMUNICATION TECHNOLOGY CO., LTD.
上海市松江区洞泾镇张泾路 651 号 电话 Tel:+86 2164428125 传真 Fax:+86 2164428123
No.651, Zhangjing Road, Dongjing Town, Songjiang District, Shanghai 201601 China

上海宇品通信技术有限公司
上海市松江区洞泾镇张泾路 651 号 电话 电话：+86 2164428125 传真 传真：+86 2164428123
No.651, Zhangjing Road, Dongjing Town, Songjiang District, Shanghai 201601 China

10. Wheel capstan 10. 轮绞盘 1
11. Accumulator 11. 蓄能器 1
12. Dual take-up 12. 双卷取 1
13. Electrical control system
13. 电气控制系统		 1
V. Line component description
V. 线路组件描述
1. Swellable yarn payoff 1. 可膨胀的纱线放线
The reel is active payoff with dancer tension control device. The driven motor is AC gear motor.
卷轴是主动放线装置，带有舞动器张力控制装置。从动电机为交流减速电机。
Pay-off speed 放线速度 400 m / min 400 m / min 400m//min400 \mathrm{~m} / \mathrm{min}.
- Fiber payoff number - 纤维放线数 2
Tension of fiber 纤维张力 0.4 ∼ 1.5 N 0.4 ∼ 1.5 N 0.4∼1.5N0.4 \sim 1.5 \mathrm{~N}
Reel size 卷尺寸 $ 214 × Φ 94 × 220 mm $ 214 × Φ 94 × 220 mm $214 xx Phi94 xx220mm\$ 214 \times \Phi 94 \times 220 \mathrm{~mm}
Reel weight 卷筒重量 10 kg 10 千克
2. Optical fiber pay-off 2. 光纤放线
This unit own 12 optic-fiber pay-offs. Pay-off unit is suspending multi-wheel structure with quick lock. Driver
该装置拥有 12 个光纤放线。放线装置为悬挂式多轮结构，带快速锁定。司机
motor is AC motor. 电机为交流电机。
10. Wheel capstan 1 11. Accumulator 1 12. Dual take-up 1 13. Electrical control system 1 V. Line component description 1. Swellable yarn payoff The reel is active payoff with dancer tension control device. The driven motor is AC gear motor. Pay-off speed 400m//min. - Fiber payoff number 2 Tension of fiber 0.4∼1.5N Reel size $214 xx Phi94 xx220mm Reel weight 10 kg 2. Optical fiber pay-off This unit own 12 optic-fiber pay-offs. Pay-off unit is suspending multi-wheel structure with quick lock. Driver motor is AC motor. | 10. Wheel capstan | 1 | | :--- | :---: | | 11. Accumulator | 1 | | 12. Dual take-up | 1 | | 13. Electrical control system | 1 | | V. Line component description | | | 1. Swellable yarn payoff | | | The reel is active payoff with dancer tension control device. The driven motor is AC gear motor. | | | Pay-off speed | $400 \mathrm{~m} / \mathrm{min}$. | | - Fiber payoff number | 2 | | Tension of fiber | $0.4 \sim 1.5 \mathrm{~N}$ | | Reel size | $\$ 214 \times \Phi 94 \times 220 \mathrm{~mm}$ | | Reel weight | 10 kg | | 2. Optical fiber pay-off | | | This unit own 12 optic-fiber pay-offs. Pay-off unit is suspending multi-wheel structure with quick lock. Driver | | | motor is AC motor. | |
motor is AC motor. 电机为交流电机。
  • Pay-off speed 放线速度
  • Tension range 张力范围
  • Reel data 卷轴数据
  • Reel flange dia. 卷筒法兰直径
  • Reel overall width 卷筒总宽度
  • Reel bore diameter 卷筒孔径
  • Maximum weight 最大重量
    400 m / min 400 m / min 400m//min400 \mathrm{~m} / \mathrm{min}
    0.4 ∼ 1.5 ± 0.05 N 0.4 ∼ 1.5 ± 0.05 N 0.4∼1.5+-0.05N0.4 \sim 1.5 \pm 0.05 \mathrm{~N}
    25 km , 50 km 25 km , 50 km 25km,50km25 \mathrm{~km}, 50 \mathrm{~km} fiber reel  25 km , 50 km 25 km , 50 km 25km,50km25 \mathrm{~km}, 50 \mathrm{~km} 纤维卷盘
    235 mm ∼ 265 mm 235 mm ∼ 265 mm 235mm∼265mm235 \mathrm{~mm} \sim 265 \mathrm{~mm}
    108 mm ∼ 230 mm 108 mm ∼ 230 mm 108mm∼230mm108 \mathrm{~mm} \sim 230 \mathrm{~mm}
    25.4 mm 25.4 毫米
10 kg 10 千克
3. Fiber preheater 3. 纤维预热器
It adopts electrical resistance heating way. The temperature can be set, controlled and displayed on screen with temperature controller. The frame is made from stainless steel with aluminum profile stand support.
采用电阻加热方式。温度可以通过温度控制器设置、控制和显示在屏幕上。框架由不锈钢制成，带有铝型材支架支撑。
  • The center height 1000 mm
    中心高度 1000 毫米
  • The total length 1200 mm
    总长度 1200 毫米
  • Heating temperature range max .200 ∘ C max .200 ∘ C max.200^(@)C\max .200^{\circ} \mathrm{C}
    加热温度范围 max .200 ∘ C max .200 ∘ C max.200^(@)C\max .200^{\circ} \mathrm{C}
  1. Extruding group “挤出”组
This machine is composed of extruder, cross-head, plastic material loader, dryer hopper, one set plasticor and air filling system.
本机由挤出机、十字头、塑料上料机、干燥机料斗、一套塑料机和充气系统组成。
  • Screw diameter: 45 mm , length/diameter radio: 25 : 1 25 : 1 25:125: 1, BM special screw for PBT material.
    螺杆直径： 45 mm ， 长度/直径 收音机： 25 : 1 25 : 1 25:125: 1 ， BM PBT 材料专用螺杆。
  • Extruding cylinder with 4 sects heating zones, it is cooled with air blower. The flange has one heating element. The cross-head have one heating element. The heating power is 15 kw .
    挤出机具有 4 个加热区，由鼓风机冷却。法兰有一个加热元件。十字头有一个加热元件。加热功率为 15 kw。
  • Driven motor: 15 kw AC motor.
    驱动电机：15 kw 交流电机。
  • Extruding output: 60 kg / 60 kg / 60kg//60 \mathrm{~kg} / hour (SPVC), maximum screw speed: 120 rpm
    挤出功率： 60 kg / 60 kg / 60kg//60 \mathrm{~kg} / 小时 （SPVC），最大螺杆转速：120 rpm
  • Plasticolor feeding machine can be synchronous with the main extruder output.
    Plasticolor 喂料机可以与主挤出机的输出同步。
  • 50 kg plastic material dryer hopper and material loader. Crosshead technical data:
    50 公斤塑料材料干燥机料斗和材料装载机。十字头技术数据：
  • Cross-head is self-centering type with fine adjustment. Crosshead own one set of mould and one jelly filling needle. The cross-head is supported by a stand connecting with the extruder.
    十字头为自定心型，可进行微调。Crosshead 拥有一套模具和一根果冻填充针。十字头由与挤出机连接的支架支撑。
  • It is equipped with disassemble tool for mould.
    它配备了模具拆卸工具。
Air filling system. 充气系统。
  • It is including all kinds pneumatic electrical valve, precision pressure adjust valve and air mass quality control. It can supply precision air control system.
    它包括各种气动电动阀、精密压力调节阀和空气质量质量控制。它可以提供精密的空气控制系统。
  1. Hot water trough 热水槽
The trough adopts stainless steel. There is mini groove in the trough. The whole hot water troughs have two 4 m sections. The first 4 m section can move back and forth 400 mm for technology requirements. There are two hot water tanks with 6 kw heating element. The cooling water own automatically water inlet and overflowing function.
槽采用不锈钢。槽内有小槽。整个热水槽有两个 4 m 的部分。第一个 4 m 的截面可以根据技术要求来回移动 400 mm。有两个带 6 kw 加热元件的热水箱。冷却水具有自动进水和溢流功能。
  • Tank capacity 油箱容量
  • Total length 总长度
  • Adjustable distance 可调距离
  • Hot temperature 高温
  • Water pressure 水压
    0.3 m 3 0.3 m 3 0.3m^(3)0.3 \mathrm{~m}^{3}
    8 m . 8 米 .
    400 mm 400 毫米
    room temperature 70 ∘ C 70 ∘ C 70^(@)C70^{\circ} \mathrm{C}
    室温 70 ∘ C 70 ∘ C 70^(@)C70^{\circ} \mathrm{C}
    0.4 Mpa 0.4 米帕