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Custom Cable Assembly Solutions
定制电缆组件解决方案

Custom Cables and Cable Assemblies provide a wide range of custom cable assemblies and wire harnesses that include high power, overmolded and sealed off-the-shelf options that support all industries.
定制电缆和电缆组件提供广泛的定制电缆组件和线束,包括高功率、过模和密封的现成选项,支持所有行业。

Discrete-Wire Cable Assemblies
离散线缆组件

Discrete-Wire Cable Assemblies offer a range of options, such as single- or dual-ended, straight or branched, dressed, twisted and more, to meet a design’s specific requirements.
离散线缆组件提供多种选项,如单头或双头、直线或分支、整齐、扭曲等,以满足设计的特定要求。

Available with a range of Molex and non-Molex connectors:
提供多种 Molex 和非 Molex 连接器:

• Meets the needs of a range of applications
• 满足多种应用的需求

• Offers design flexibility
• 提供设计灵活性

Molex engineers provide insightful design input:
Molex 工程师提供有见地的设计建议:

• Support is provided throughout the product life cycle, including design, prototyping and production
• 在产品生命周期的各个阶段提供支持,包括设计、原型制作和生产

Multiple configurations and cable management features available:
可用多种配置和电缆管理功能:

Eases cable routing and management. Options include:
简化电缆布线和管理。选项包括:

• Single- and/or dual-ended
• 单端和/或双端

• Straight or branched into X or Y configurations
• 直线或分支成 X 或 Y 形状

• Dressed with cable ties, heat-shrink tubing, cloth tape,  expandable woven sleeves, corrugated tubes and more
• 使用电缆扎带、热缩管、布胶带、可扩展编织套、波纹管等进行装饰

• Twisted 扭曲
• Ferrite cores and labels
• 铁氧体磁芯和标签

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High-Power Cable Assemblies
高功率电缆组件

High-power cable assemblies offer discrete and overmolded cables, ranging from 6 to 12 AWG, and deliver medium- to high-voltage options, ranging from 300 to 600V.
高功率电缆组件提供离散和过模电缆,范围从 6 到 12 AWG,并提供中到高电压选项,范围从 300 到 600V。

Custom assemblies for production:
生产用定制组件:

• Meet design needs after prototyping is complete
• 在原型完成后满足设计需求

• Molex’s extensive design and manufacturing expertise can meet the unique challenges of the most demanding applications
• Molex 的广泛设计和制造专业知识可以满足最苛刻应用的独特挑战

UL-approved discrete wires:
UL 认证的离散电线:

• Ready to use in electronic appliance applications
• 准备在电子设备应用中使用

• Provide ease of design, prototyping and production
• 提供设计、原型制作和生产的便利性

Pin-to-pin mapping from receptacle to PCB header:
插座到 PCB 连接器的引脚映射:

• Provides ready-to-use, plug-and-play connections
• 提供即插即用的连接

Assembled in ISO/TS16949-certified facilities:
在 ISO/TS16949 认证的设施中组装:

• Ensures high quality
• 确保高质量

• Meets current automotive industry standards
• 符合当前汽车行业标准

Featured Products: 精选产品:
• EXTreme Guardian System: 80.0A per blade; EMI/RFI shielding
• EXTreme Guardian System: 每个刀片 80.0A;EMI/RFI 屏蔽

• Mega-Fit Discrete Wire and Overmolded Cable Assemblies: 23.0A; premium housing features
• Mega-Fit 离散线和过模电缆组件:23.0A;优质外壳特点

• EXTreme Ten60Power: 60.0A power blades
• EXTreme Ten60Power: 60.0A 电源刀片

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Overmolded Cable Assemblies
过模电缆组件

Molex designs and manufactures custom overmolded cable assemblies in multiple circuit sizes and cable lengths, providing rugged strain relief at the interface between the connector and the jacketed cable.
Molex 设计和制造多种电路尺寸和电缆长度的定制过模电缆组件,在连接器和护套电缆之间提供坚固的应变 relief。

Overmolded strain relief:
过模成型应变 relief:

• Reduces mechanical stress on wires and terminals
• 减少对电线和接头的机械压力

Positive latching on housings:
正锁定在外壳上:

• Prevents accidental disconnects
• 防止意外断开连接

Clean body terminals: 清洁车身端子:
• Protect against potential damage of terminals during handling and mating
• 保护终端在处理和连接过程中免受潜在损坏

Double-ended assemblies: 双头组件:
• Provide a variety of application options
• 提供多种应用选项

Design flexibility: 设计灵活性:
• Various connector family options offer solutions based on size, current carrying capacity, wire style or circuit-size needs
• 各种连接器系列选项根据尺寸、电流承载能力、线材类型或电路尺寸需求提供解决方案

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Picoflex Ribbon Cable Assemblies
皮克弗莱克带状电缆组件

Molex's Picoflex Ribbon Cable Assemblies offer a range of options using different insulation displacement termination (IDT) connector families from Molex, such as Picoflex and Milli-Grid.
Molex 的 Picoflex 带状电缆组件提供了一系列选项,使用来自 Molex 的不同绝缘位移终端(IDT)连接器系列,如 Picoflex 和 Milli-Grid。

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Sealed Cable Assemblies  密封电缆组件

Sealed Cable Assemblies, with an IP67- or IP69-rated connector at one end and a standard wire-to-board connector at the other, deliver reliable connectivity for harsh-environment applications.
密封电缆组件,一端配有 IP67 或 IP69 等级的连接器,另一端配有标准的线对板连接器,为恶劣环境应用提供可靠的连接。

Cable assemblies with NEMA-rated connectors:
带有 NEMA 认证连接器的电缆组件:

• Provide up to IP69K protection for application in harsh conditions
• 提供高达 IP69K 的保护,以便在恶劣条件下使用

• Enables reliable connection even in wet environments
• 即使在潮湿环境中也能实现可靠连接

Matte-seal design for all circuit sizes:
所有电路尺寸的哑光密封设计:

• Eliminates the need for cable wire seals
• 消除了对电缆线密封的需求

Panel-mount gasket seals:
面板安装垫圈密封件:

• Protects against dust and water ingress to ensure reliable connection
• 保护防止灰尘和水分侵入,以确保可靠连接

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Wire Harnesses  线束

Custom Wire Harnesses, with multiple breakouts and connectors, deliver a complete connectivity solution that meets a range of performance needs such as knowledgeable design support, optimal bill of materials, lower tooling costs and on-time production.
定制线束,具有多个分支和连接器,提供完整的连接解决方案,满足多种性能需求,如专业设计支持、最佳物料清单、较低的工具成本和准时生产。

Mechanical and electrical designs, development, testing and prototyping support provided:
提供机械和电气设计、开发、测试和原型支持:

• Enables a complete cable assembly solution from one vendor
• 使从一个供应商提供完整的电缆组件解决方案

• Ensures quality and high performance
• 确保质量和高性能

Overmold option available:
可选的过模选项:

• Offers strain relief and cable protection
• 提供应变保护和电缆保护

• Prevents water and dust ingress
• 防止水和灰尘进入

IDT, crimp, solder and welded terminations:
IDT,压接,焊接和焊接端子:

• Wide variety provides application flexibility
• 广泛的选择提供了应用灵活性

Global manufacturing, material sourcing and tooling capabilities:
全球制造、材料采购和工具能力:

• Delivers one-stop solution for the design and manufacture of all harness needs
提供一站式解决方案,满足所有线束需求的设计和制造

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RF Custom Cable Assembly Solutions
射频定制电缆组件解决方案

High-quality cable designs that can accommodate standard RG braided cables, micro coax, semi-rigid cable, vendor-specific custom cables, LMR types and hand-conformable cable solutions. Engineers will have access to RF cable assemblies that hold up against a myriad of challenging environments.
高质量的电缆设计能够容纳标准的 RG 编织电缆、微型同轴电缆、半刚性电缆、供应商特定的定制电缆、LMR 类型和手工可塑电缆解决方案。工程师将能够使用能够抵御各种挑战性环境的射频电缆组件。

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