directory

1. Safety and prevention3

1.1 Basic safety knowledge 3

1.2System security and prevention4

1.3 Specifications: 6

1.4 Terms/Definitions: 6

2. Overview of the action7

2.1. Action Flow Chart 7

2.2 Action Description8

2.3 Precautions should be taken before operation9

3. Instructions for human-machine interface operation10

3.1.1 Screen switching10

3.1.2Overview of the use of human-machine interfaces11

3.1.3Autoscreen12

3.2.1 Manual screen one 13

3.2.2 Manual Picture II 14

3.2.3 Manual screen three 15

3.3.1 Expand Picture 16

3.3.2Expand Picture 217

3.3.3 Expand Picture III 18

3.3.4 Expand Picture IV 19

3.3.5 Expand Picture Five 20

3.3.6 Expanded Picture VI 21

4. Fault messages and troubleshooting22

4.1.1 Fault message causes and solutions22

4.1.2 Tri-color light signal25

4.1.3 Servo drive abnormal alarm exclusion26

5. Maintenance and upkeep33

6. List of consumables 34

6.1List of mechanism parts34

6.2 Bills of materials42

In the process of compiling the handbook, we have endeavoured to avoid the occurrence of errors, and we hope thatIt brings you a clear and accurate handbook structure.

If, in the course of reading and using the handbook, you find any errors, incomplete statements, or statements that you believeIf it is necessary to make changes, please let us know so that we can bring more accurate and detailed information to the familyWe thank you for your suggestions.

If you have any suggestions for improvements, please contact:

There is a handbook on the subject

This handbook provides an overview of the CSL-6697Z's technical features, as well as the operation and safety precautions of the relevant equipmentInformation on common sense, troubleshooting, maintenance and maintenance. Please read this user handbook carefully before you use the device.

If you encounter a fault when using the CSL-6697Z automatic inclination adjustment machine, you cannot eliminate it by yourself, and there is no specific description in this manualPlease contact the company's after-sales service department in time, and we will provide you with reliable technical services in a timely mannerservices.

Manual No.: 2017031701V1.0 (Short Edition).

1. Security and pre-defense

1.1 Basic security knowledge

The equipment must be operated in accordance with the relevant safety operation rules to avoid failures and accidents. In this user's handbook, the knowledge of the safe use of the equipment is provided in detailExplain that the user must install and operate the equipment in accordance with the relevant safety regulationsPrevent the occurrence of unexpected safety accidents.

The user shall ensure that the machine is operated only by the following personnel:

Personnel who are familiar with basic occupational safety and precautionary knowledge, and have received training in the operation of this machine.

Personnel who are familiar with the safety chapters and warnings in the user's handbook。

Qualified staff who are able to perform in accordance with the relevant safety regulations during regular safety inspections.

The device may only be used under the following conditions:

● The equipment should be kept stable, and there should be no tilt or instability, and violent vibration is strictly prohibited

moving.

●The equipment should work in a clean and suitable environment with suitable temperature and humidity.

● Power supply wiring can only be operated by professional electricians.

●The installation and commissioning of the equipment must be carried out by specially trained personnel.

● The power source should be in a normally closed state, and only personnel with operating qualifications are allowed to turn it on.

●Familiar with the operating procedures of the machine.

●Harmful faults that affect safety can be eliminated in real time.

● The scope of application of this machine is detailed in the technical specifications, and any other use that deviates from the original design of the equipment will be regarded as incorrect.

Proper use:

●Comply with all the information in the user handbook.

●We will comply with the system of regular inspection and maintenance of the equipment.

The Company refuses to be held liable for any injury or damage caused by the following reasons:

● Incorrect use of equipment.

● Incorrect authorization, installation, operation and maintenance of equipment; The safety device is defective or

Doesn't work.

● Failure to follow the information in the user's handbook regarding the transportation, installation, authorization, operation, and operation of the machine. Information statement for maintenance and installation.

● Change the structure of the equipment at will; Hack or change the device's control program at will.

●Serious damage caused by force majeure and foreign uncertain objects.

1.2. System security and pre-defense

Before starting to operate or maintain the equipment, ensure that the operating or maintenance personnel have read and understood all instructions in the manual and the relevant safety precautions.

This equipment mainly has the following sources of danger: cylinders, high pressure, moving mechanical parts such as pulleys of the drive system, screw rod, etc. Under the normal operation and maintenance of the equipment, these dangers pass through the machineDesign and proper operation and maintenance are effectively prevented.

Rules for proper security operations

● Two or more people are required to work on equipment shutdown maintenance and maintenance: one person is responsibleOne person is responsible for observing the operation of the system.

● When carrying out equipment operation and maintenance work, female workers must wear hats.

●Before the maintenance of the equipment, the power source and gas source should be turned off.

● Do not arbitrarily cancel the safety switch of the equipment or the safety performance of the machine itself.

● Pay attention to all warning labels and do not move the warning labels on the device at will.

● The equipment should not work with illness or danger.

●The power supply of the equipment should be turned off before the wiring or disconnection operation.

● The power source should be turned off and the power plug should be unplugged before moving the device.

● This equipment uses AC220V power supply, do not touch the live parts of the equipment with your hands when the machine is working, otherwise it willCause serious harm and even death.

● Do not touch the moving parts with your hands during the movement, such as cylinders, sprockets, screw rods, turntables, etc.; When carrying out maintenance and maintenance, care should be taken with the moving parts and turn off the power as much as possibleSource.

Routine safety operation test:

Before turning on the switch, you should make sure that the machine starts without injuring anyone.

Check whether the safety installation is damaged to ensure that if the machine is not working properly, at least the safety installation is working.

This machine is safely equipped with: emergency stop switch, main power source switch, and air source main switch.

Use of emergency stop switch: press the button of the emergency stop switch to turn off the main power supply, and this key is self-locking when pressed: before the machine starts working againTurn this button clockwise and pull it outward to snap it up and reset it.

Precautions for using the touch screen operation, please read the following matters carefully for safe use:

(1) Do not operate the touch screen with anything other than your fingers.

Hard object operation can damage the touch screen surface and the LCD screen.

(2) Prevent moisture and do not operate with wet hands (wet gloves).

Please note that the surface and frame of the panel are non-waterproof.

(3) Do not touch the surface of the panel with dirty hands.

Not only will the image be blurry, but it will also cause misoperation.

(4) The switch should be touched lightly.

When the switch is touched, the display sometimes lags slightly. To prevent misoperation, do not rush to operate again even if the response is delayed.

(5) Do not operate 2 or more parts of the switch at the same time.

If you press several switches on the screen at the same time, the position will be misrecognized. (If you press more than 2 switches, the switch that was originally pressed is valid.)

(6) Do not disassemble the connected data cable at will.

Do not disassemble the connected data cable at will, otherwise the communication will be interrupted, which will affect the normal operation, control and data display.

(7) Please familiarize yourself with the user operation manual, and pay attention to safety when using the equipment, in order to avoid personal injury and equipment damage, only personnel with relevant professional knowledge can operate, and it is strictly forbidden to touch the moving parts during the operation of the equipment to prevent accidents.

(8) It is strictly forbidden for the user to try to crack or modify the control system without authorization, and all the consequences caused thereby shall be borne by the user.

1.3 Specifications:

● Model: CSL-6697Z

●Power supply: 3-phase 5-wire 380V

●Please refer to the "Technical Specifications" for various raw material specifications

1.4 Terms/Definitions:

TIME UNIT: 1S=1000MS

Fixed point: The position relative to the original position that needs to be driven

Origin: Initial position

Extended: The cylinder piston rod moves outward

Retraction: The cylinder piston rod is retracted into the cylinder

2. Overview of the action

2.1.Action Flow Chart

2.2 Description of Actions

After the machine is started, the arm returns to the original point. Judge whether there is a board in the A/B plate frame, if there is a board, the arm will go to station A to take the board first, and then go to station B after station A is finished; If there is no board, the machine is called. The AGV takes away the empty plate frame, replenishes the new full plate frame, and waits for the board to be taken. After the arm takes the plate, go to the conveyor and put the plate. Then the board is clapped, and the board is sent to the code reading position for code reading after the board is completed, if it is an NG plate, the conveying is reversed, and the arm takes the NG plate and puts it on the NG plate rack; In the case of OK plates, they are conveyed to the next station. After the N G board is full, it will alarm and prompt that the board is full, open the doors and windows, manually remove the NG board, close the doors and windows, and the machine will continue to run.

Caution! Attention!

1.When the machine is ready to start for the first time, it is necessary to check whether there are residual materials and parts in each part of the machine, confirm that there are, please take them away before starting, otherwise it will lead to mechanism failure;

2. It is forbidden for personnel to reach into the equipment in a non-shutdown state.

2.3. Precautions should be taken before operation

Caution! Attention!

Before the first operation, the machine must be installed correctly, the technical safety requirements must be done, and the installer of the machine must test whether the functions of the machine are normal. The summary is as follows:

Please make sure that the power supply is reaching and whether the compressed air is at 0.6 MPa.

Press "Power On" When the "Power On" light is on, it means that the system power is normal.

Judge whether the action position of the machine is normal.

Check whether the "HMI" value has been set up.

Check whether the material preparation and the model setting of the assembled product are correct

Whether the doors and windows of the device are closed

If all of the above is fine, you can press the "Start" button to perform the action.

3. Instructions for human-machine interface operation

3.1.1. Switch the screen

The HMI is divided into the following four areas, and all functions of the device can be operated at the touch of a button.

3.1.2. Overview of the use of human-machine interface

The human-machine (HMI) interface is a control panel that can be used to operate and set various functions, such as selecting automatic or manual screens, setting the speed of the machine, etcWait.

The machine may be equipped with an HMI for debugging personnel, please have a qualified electrician draw out the DC24V power supply from the electronic control box of the equipment to supply power to the HMI before use, and plug the communication plug into the communication interface of the main PLC. (The debugging HMI does not have all the functions of a fixed HMI)

3.1.3. Self-moving screen

Equipment status: The current operating status of the equipment is displayed here, such as "standby", "normal operation", "alarm operation", "alarm due to shutdown", "cyclic shutdown", "shutdown alarm", "CCD part number calibration", etc

Total Output: The total number of plates cast by the machine is shown here, press "Clear" to clear this value

Part number setting: Press this button to enter the part number setting page

Barcode Reading Failure: Press this key to view the barcode reading failure

Barcode Validation Failed: Press this key to view the barcode validation failure

Outflow Scan Code Again: Press this key to scan the code again

Take NG plate: Press this key to take the NG plate

A/B Frame Forced Finishing: Press this key to force the A/B Frame to exit as a finish

Robot Manual: Press this key to switch between Robot Manual/Robot Automatic

Robot Return to Origin: Press this key to return the Robot to the origin position

Arm Vacuum Breaking: Click here to release the arm from the vacuum state

Simulated Placement: This is where you can simulate Placement

3.2.1. Manual screen one

Conveying mechanism

Conveying 1/2: This key can make the conveying motor 1/2 forward conveying

Top Up: Press this button to make the clapper board go up

Positive light on: Press this button to turn the positive light on/off

Conveying speed change 1/2: This key can make the conveying motor 1/2 switch to conveying speed

Electrostatic blowing: Press this button to make the static electricity blow the air

Board Code Reading: Press this button to turn on board code reading

Conveying reversal 1/2: This key can make the conveying motor reverse conveying 1/2

Clapper: Press this button to perform the clapping action

3.2.2. Manual Picture 2

ROBOT

Width Motor Current Value: The current position of the width motor servo is displayed here

Width Adjustment Inch+: Press this button to make the width motor servo inching forward

Width adjustment inch-: Press this key to make the width adjustment motor servo mechanism inch back

Origin Restoration: Press this button to make the width adjustment motor servo do the origin correction action

Fixed Point: Press this key to make the widening motor servo to the fixed point position

Origin: Press this key to bring the widening motor servo to the origin position

Suction vacuum: Press this button to form a vacuum

Vacuum breaking: The vacuum state of the suction box can be lifted here

Jitter: Press this key to turn the jitter function on or off

Snake Tube Blowing: Press this button to make the snake tube blow action

3.2.3 Manual Picture Three

Feeding mechanism

A/B station lifting and rising: Press this key to make the A/B station lifting servo rise

A/B station lifting and descending: Press this key to make the A/B station lifting servo down

Trolley buckle lock: Press this key to make the trolley buckle lock

Trolley buckle lock open: Press this key to release the trolley buckle lock

3.3.1 Expand Picture 1

This page displays the detailed information of the machine, which can be accessed by button

3.3.2. Expand Picture 2

This screen is the monitoring screen of PLC input and output points, enter the first closing interface, and the indication is ON, which means that the corresponding signal point is on, and OFF is not on. You can select the range to be displayed by selecting the button.

3.3.3 Expand Picture 3

This page displays fault logs, i.e. machine alarm messages.

Start: Click Start, the cursor will appear and select the first alert message.

End: Press this key to end the key input operation and the cursor disappears.

Confirm: Pressing this key will select the data displayed by the cursor

Move Up: Press this key to scroll the displayed data up the specified number of rows

Move Down: Press this key to scroll down the displayed data for the specified number of rows

Clear: Pressing this button will clear the message selected by the current cursor

Clear All: Pressing this key will clear all fault messages

3.3.4 Expand Picture 4

Jitter Off: Press this key to turn on/off the jitter function

Clapper on: Press this button to turn on/off the clapper function

Thickness On: Here you can turn the thickness on/off

Drop Detection Off: Press this button to turn on or off the drop detection function

Photoelectric clapper: Press this button to switch the photoelectric clapper mode

Width Adjustment Off: Press this key to turn the width adjustment on or off

Piece Finish Off: Press this button to turn the piece finish function on or off

Stop the number of pieces and turn off the board completion warning: Press this button to turn the number of pieces end warning function on or off

Stand-alone mode: Press this button to switch to stand-alone mode

Dry Run On: Press this button to turn the empty run on or off

Snake Tube Blowing Off: Press this button to turn on/off the snake tube blowing function

L Rack Mode: Press this key to switch the L Plate Frame mode

3.3.5 Expand Picture 5

On this page, you can view the detailed time and number of episodes for each function, and you can set them

3.3.6 Expand Picture Six

Permission login journal

This page displays the detailed login history

4.Fault messages and troubleshooting methods

The following table provides the problem code and how to resolve the problem when the problem occurs on your machine, but please note that this table does not necessarily contain all problem codes and solutions.

4.1.1 Causes and handling methods of fault messages

4.1.2. Tri-color light signal

4.1.3 Servo drive abnormal alarm elimination

5.Maintenance and maintenance

If this equipment is not properly maintained and maintained, it will prevent residual dirt, lack of lubricant, and loose screwsand other problems that cause premature damage or frequent failures of equipment, which will makeThe life of the equipment is greatly reduced, and even the entire system is paralyzed. In order to ensure that the equipment works in good condition and minimize downtime and loss, please follow the following aspectsSafeguarding and Conservation Guidelines:

Formulate a daily and regular maintenance system and maintenance cycle for equipment, and train a specialistPersonnel carry out maintenance and maintenance.

The regular maintenance and maintenance cycle is shown in the following table (such as in the bad and high temperature environment

The frequency of preventive maintenance should be increased).

6. List of consumables

6.1 List of mechanical parts

6.2. List of electrical materials