沉浸式翻译
国家高新技术企业，欧盟CE认证，30多年制造经验。
National high-tech enterprise, EU CE certification, more than 30 years of manufacturing experience.
江苏力威剪折机床有限公司
Jiangsu Liwei Shearing Machine Tool Co., Ltd
公司地址：江苏省海安市国家级经济技术开发区西场工业园
Company address: Xichang Industrial Park, National Economic and Technological Development Zone, Hai'an City, Jiangsu Province
公司总部：TEL：400-079-1088 FAX：0513-88321009
Company headquarters: TEL: 400-079-1088 FAX: 0513-88321009
http://www.jslwjc.com E-mail：jslwjc@163.com
剪板机系列 折弯机系列 卷板机系列
Shearing machine series Bending machine series Bending machine series
设备方案书
Equipment proposal
设备名称：双伺服泵控数控折弯机
Equipment name: double servo pump control CNC bending machine
WE67K-2000/6000 DA53T(3+1)
制造单位：江苏力威剪折机床有限公司
Manufacturing unit: Jiangsu Liwei Shearing Machine Tool Co., Ltd
编制日期：2024年07月06日
Date of preparation: 06.07.2024
一、公司简介
1. Company Profile
江苏力威剪折机床有限公司位于风景秀丽、人杰地灵的国家级海安经济技术开发区，主要生产大型折弯机、液压机、剪板机、卷板机、灯杆生产线、开卷校平生产线、中厚板线上的矫直机、3500T的校平机、分段剪，定尺剪，切头切尾剪冶金专用设备等，公司创建于上世纪八十年代，位于沿海高速海安出口五公里处，占地面积120亩，现有职工120多人，全国20多个城市设有销售办事处，生产的产品远销欧美及东南亚众多国家，是全国锻压标委会剪折分会委员企业，江苏省同行业的支柱企业之一。
Jiangsu Liwei Shearing and Folding Machine Tool Co., Ltd. is located in the beautiful scenery, outstanding people in the national Hai'an Economic and Technological Development Zone, the main production of large-scale bending machine, hydraulic press, shearing machine, plate rolling machine, light pole production line, uncoiling and leveling production line, straightening machine on the plate line, 3500T leveling machine, segmented shears, cut-to-length shears, cutting head and tail shear metallurgical special equipment, etc., the company was founded in the eighties of the last century, located in the coastal high-speed Hai'an export five kilometers, covers an area of 120 acres, the existing staff of more than 120 people, There are sales offices in more than 20 cities across the country, and the products produced are exported to Europe, America and Southeast Asia.
经过多年的努力，公司先后通过了IS09001质量体系、欧盟CE等认证，拥有出口产品许可证、产品出口自营权等，是江苏大学产学研生产基地、国家高新技术企业、江苏省科技型企业、江苏省首台套、江苏省专精特新小巨人企业，公司拥有雄厚的技术力量和一流的技术装备，具备国内最先进的5.6*16米数控龙门五面铣加工中心、18米数控落地镗铣床、全数控等离子火焰切割机、卧式镗铣床、钻床、刨床、车床、铣床、磨床、等加工设备。先后自主研发了大型折弯机、卷板机、灯杆生产线、油压机等锻压成型设备。江苏力威自主研发生产的大吨位数控折弯机3600T×15米，各种剪切8-12米板长的特大型剪切机床，大型卷板机WIIS-150×3.5米及大型船用卷板机W11K-30×18.5米，液压机、开卷校平剪切线也相继占领了国内外重型机床市场，受到国内外用户的一致好评。
After years of efforts, the company has passed the IS09001 quality system, the European Union CE and other certifications, with export product licenses, product export rights, etc., is Jiangsu University production, research and production base, national high-tech enterprises, Jiangsu Province science and technology enterprises, Jiangsu Province's first set, Jiangsu Province specialized and special new small giant enterprises, the company has strong technical force and first-class technical equipment, with the most advanced 5.6 * 16 meters CNC gantry five-face milling machining center, 18 meters CNC floor boring and milling machine, Fully CNC plasma flame cutting machine, horizontal boring and milling machine, drilling machine, planer, lathe, milling machine, grinding machine, and other processing equipment. It has independently developed forging and forming equipment such as large-scale bending machines, plate bending machines, lamp pole production lines, and hydraulic presses. Jiangsu Liwei independent research and development and production of large-tonnage CNC bending machine 3600T×15 meters, a variety of shearing 8-12 meters long plate length of extra-large shearing machine tools, large plate bending machine WIIS-150×3.5 meters and large marine plate bending machine W11K-30×18.5 meters, hydraulic press, uncoiling leveling shearing line has also occupied the domestic and foreign heavy machine tool market, by domestic and foreign users alike.
拥有央企中国兵器集团包头一机、中国石油、中化集团、中船重工、江南造船厂、中车集团、中国能建、中国电建、中国一汽、中煤集团、新兴际华；大型国企徐工集团、山东能源、云天化；青岛海尔、双良节能等重量级优质客户。
It owns the central enterprises China North Industries Group Baotou First Machine, PetroChina, Sinochem Group, China Shipbuilding Heavy Industry, Jiangnan Shipyard, CRRC Group, China Energy Construction, China Power Construction, China FAW, China Coal Group, Xinxing Jihua; large state-owned enterprises XCMG, Shandong Energy, Yuntianhua; Qingdao Haier, Shuangliang Energy Conservation and other heavyweight high-quality customers.
公司以“科技力威 迈向世界”的发展理念，树立“以人为本 励精图治 开拓创新 超越自我”的企业精神。产品畅销国内外市场，广泛应用于能源管道、钢构、通信、电力、船舶、汽车、航天航空、交通运输、矿山等领域。
With the development concept of "science and technology power to the world", the company has established the enterprise spirit of "people-oriented, hard work, pioneering and innovative, and self-transcendence". The products sell well in domestic and foreign markets, and are widely used in energy pipelines, steel structures, communications, electric power, ships, automobiles, aerospace, transportation, mining and other fields.
公司始终坚持“质量第一、用户至上、诚信为本”的原则，严格执行产品行业标准，为用户提供优质放心的产品和满意的服务。
The company always adheres to the principle of "quality first, customer first, integrity-based", strictly implements product industry standards, and provides users with high-quality and assured products and satisfactory services.
热忱欢迎海内外各界人士莅临江苏力威考察。
Warmly welcome people from all walks of life at home and abroad to visit Jiangsu Liwei.
企业荣誉
Corporate honors
典型用户
Typical users
二、技术方案
Second, the technical scheme
WE67K系列大吨位折弯机简介
Introduction to WE67K series large tonnage press brake
源于欧洲技术
Derived from European technology
单机最大折弯为50000KN
The maximum bending of a single machine is 50000KN
单机最大折弯长度18000mm
The maximum bending length of a single machine is 18000mm
双机或多机联动
Dual-machine or multi-machine linkage
特殊领域专用
Dedicated to special fields
（机床外观示意图 仅供参考 以实物为准）
(Schematic diagram of the appearance of the machine tool is for reference only, subject to the actual product)
三十多年来，力威一直致力于大型折弯机领域的创新研发与制造，已积累大量成功经验，涉足众多的行业，拥有广泛的高端客户。
For more than 30 years, Liwei has been committed to the innovative R&D and manufacturing in the field of large-scale press brakes, and has accumulated a lot of successful experience, involved in many industries, and has a wide range of high-end customers.
WE67K系列大型折弯机是您量身定制的最佳解决方案，您可以自由选择折弯力、长度等参数，并选择合适的辅助部件。力威是国内大型锻压设备解决方案优质供应商，致力于大型折弯机的研发和生产制造的厂家。
WE67K series large press brake is the best solution for your tailor-made, you can freely choose the bending force, length and other parameters, and choose the appropriate auxiliary parts. Liwei is a high-quality supplier of large-scale forging equipment solutions in China, and is committed to the R&D and manufacturing of large-scale bending machines.
设备名称：双伺服泵控数控折弯机
Equipment name: double servo pump control CNC bending machine
设备型号：WE67K-2000/6000 DA53T(3+1)
Equipment model:WE67K-2000/6000 DA53T(3+1)
一、主要技术参数
First, the main technical parameters
序号 | 名 称 | 参 数 | 单 位 | |
1 | 公称压力 | 20000 | KN | |
2 | 工作台长度 | 6000 | mm | |
3 | 立柱间距 | 4500 | mm | |
4 | 滑块行程 | 400 | mm | |
5 | 最大开启高度 | 900 | mm | |
6 | 喉口深度 | 700 | mm | |
7 | 数控轴数 | 3+1 （Y1、Y2、X、V ） | ||
8 | 滑块运行速度 | 快 下 | 70 | mm/s |
工 作 | 7 | mm/s | ||
回 程 | 70 | mm/s | ||
9 | 滑块重复定位精度 | ±0.02 | mm | |
10 | 后挡料X轴 | 行 程 | 2500 | mm |
挡料范围 | 10-2500 | mm | ||
最大运行速度 | 90 | mm/s | ||
11 | 机器外形尺寸 | 长 | 6300 | mm |
宽 | 4000 | mm | ||
高 | 8500 | mm | ||
12 | 油箱容积 | 2*650 | L | |
13 | 主伺服电机功率 | 2*72 | Kw | |
14 | 油泵排量 | 2*125 | Ml/r | |
注：Y1、Y2轴—控制滑块同步运动
Note: Y1, Y2 axes—control the synchronous movement of the slider
X轴—控制后挡料前后运动
X-axis—Controls the forward and backward movement of the backgauge
V轴—工作台自动机械挠度补偿（专利号：ZL 2016 2 1040682.X）
V-axis - automatic mechanical deflection compensation of worktable (patent number: ZL 2016 2 1040682.X)
（二）机器主要性能特点
(2) The main performance characteristics of the machine
◆设备为液压上传动，两油缸（Y1、Y2轴）能够同步工作，控制折弯深度和折弯角度。工作台与滑块间保持平行。
◆ The equipment is hydraulically driven, and the two cylinders (Y1 and Y2 axes) can work synchronously to control the bending depth and angle. Keep the table parallel to the slider.
Both ends of the machine tool are equipped with high-precision (resolution of 0.005mm) grating ruler, which is used to detect the relative distance between molds, and the grating ruler is connected to the workbench through the C-shaped frame, so that the column deformation will not affect the positioning accuracy, and the position data is fed back to the numerical control system in real time, and the numerical control system adjusts the flow rate of the proportional valve in real time according to the position of the two cylinders to achieve the synchronous control of the two cylinders.
光栅尺
Grating rulers
◆全新的欧洲设计，流线型外观，结构采用三维软件进行有限元分
◆ Brand new European design, streamlined appearance, structure using three-dimensional software for finite element separation
Analysis and optimization. Ensure the rigidity and stability of the equipment.
墙板
wall panels
滑块
slider
工作台
workbench
◆机架全钢板结构，抗震性强，并通过高温退火消除内应力，改善机械性能，
◆ The frame is made of all steel plates, with strong seismic resistance, and the internal stress is eliminated by high-temperature annealing, and the mechanical properties are improved.
Improve the stability of weldments. The welds of key parts are flawed and reported, and the accuracy is maintained for a long time.
大型退火炉
Large annealing furnace
◆机架经大型数控落地镗铣床和五面体加工中心加工成形，保证了各安装面的平行度及垂直度。
◆The frame is processed and formed by a large CNC floor boring and milling machine and a pentahedral machining center to ensure the parallelism and perpendicularity of each mounting surface.
18米大型数控落地镗铣床 16米五面体加工中心
18m large CNC floor boring and milling machine 16m pentahedral machining center
机床的抗偏载能力
The machine's ability to resist eccentric loads
◆本机的电液双伺服液压系统是一种位置控制系统，它通过光栅尺动态的检测出滑块的同步误差，由液压系统中的比例阀来纠正滑块的同步误差，使滑块在完全偏载的情况下始终与工作台保持平行。 加工特殊零件，应了解上述偏载情况。一般情况下，应以避免偏载工作。
◆The electro-hydraulic double servo hydraulic system of this machine is a position control system, which dynamically detects the synchronization error of the slider through the grating ruler, and corrects the synchronization error of the slider by the proportional valve in the hydraulic system, so that the slider is always parallel to the workbench under the condition of complete eccentricity. For machining special parts, the above eccentric load situation should be understood. In general, eccentric load work should be avoided.
滑块结构
Slider structure
◆上动式折弯设计，低噪音，工作状态稳定
◆ Upward bending design, low noise, stable working state
◆滑块加厚、加宽，将挠曲度降至最低调量
◆ The slider is thickened and widened to reduce the deflection to the lowest level
◆双导轨结构，滑块运行更平稳主要导向部位均布置耐磨材料做成的可以自润滑的导向板，可以防止干磨擦造成的磨损，保护主要零部件不直接参与磨损。根据说明书的要求进行检查，如发现已磨损严重，可进行更换，降低了维修成本（图1）
◆ Double guide rail structure, slider running more stable, the main guide parts are arranged with wear-resistant materials made of self-lubricating guide plates, which can prevent wear caused by dry friction and protect the main parts from directly participating in wear. Inspect according to the requirements of the manual, and replace it if it is found to be badly worn, reducing maintenance costs (Fig. 1)
◆Y1、Y2可单独编程，可在偏载状态下工作，也可锥形折弯
◆Y1 and Y2 can be programmed separately, can work in eccentric load state, and can also be tapered and bent
◆下死点有保压时间，可编程，确保不同制件精度，有慢速回程控制的功能，操作者可以 更好的控制工件
◆ The bottom dead center has a holding time, programmable, to ensure the accuracy of different parts, and has the function of slow return control, so that the operator can better control the workpiece
◆通用的上模安装面，可最大限度满足模具的装夹要求
◆ The universal upper mold mounting surface can meet the clamping requirements of the mold to the greatest extent
铜粉末冶金耐磨导轨板（1） “C”形板检测机构（2）
Copper powder metallurgy wear-resistant guide rail plate(1) "C" Plate Detection Mechanism(2)
液压系统
Hydraulics
◆采用最先进的全闭环电液伺服同步控制系统
◆ Adopt the most advanced full closed-loop electro-hydraulic servo synchronous control system
◆选用原装德国Rexroth力士乐公司液压控制阀堆
◆ The original German Rexroth Rexroth company hydraulic control valve stack
◆选用西班牙FAGOR/意大利GIVI滑块位置测量系统，高精度的导向系统、能满足全长或偏载的加工需要
◆ Spanish FAGOR/Italian GIVI slider position measurement system, high-precision guidance system, can meet the processing needs of full length or eccentric load
◆喉口设有“C”形板机构，直接检测上、下模之间的距离，确保制件精度（图2）
◆The throat is equipped with a "C" shaped plate mechanism, which directly detects the distance between the upper and lower dies to ensure the accuracy of the workpiece (Fig. 2)
于2020年03月获得国家实用新型专利证书（专利号：ZL 2020 2 0341973.2）
In March 2020, it obtained the national utility model patent certificate (patent number: ZL 2020 2 0341973.2)
◆油缸内密封件为国际著名品牌，密封性强，寿命长
◆ The inner seal of the cylinder is an international famous brand, with strong sealing and long life
◆ Cylinder plus工采用整体锻造---粗加工---调质---精加工
The work adopts integral forging--- rough machining--- quenching and tempering --- finishing---内壁磨削工艺，使油缸内壁既有硬度耐磨，又有高的圆柱度精度
The inner wall grinding process makes the inner wall of the cylinder not only hardness and wear-resistant, but also has high cylindricity accuracy。活塞杆镀硬铬磨削处理
The piston rod is hard chrome plated and ground treatment
◆液压系统管路连接方式采用可靠的连接方式（插接或锥面连接），管件、接头采用德国JS，质量佳， 性能好
◆ The hydraulic system pipeline connection mode adopts reliable connection mode (plug connection or cone connection), and the pipe fittings and joints adopt German JS, which has good quality and good performance
◆液压系统有超负荷溢流安全保护，液压过载时，安全阀及自动打开， 油 缸
◆ The hydraulic system has overload overflow safety protection, when the hydraulic overload, the safety valve and automatic opening, the cylinder
上滑块倾斜量超过允许值，设备停机
The tilt of the upper slider exceeds the allowable value, and the machine stops
◆油位高度清晰直观显示
◆ The oil level height is clearly and intuitively displayed
◆机床可在额定负载下连续工作，液压系统无泄漏且加工持续稳定，精度高
◆The machine tool can work continuously under the rated load, the hydraulic system has no leakage, the processing is continuous and stable, and the precision is high
◆系统设计合理，保证维修时不放油箱中的液压油
◆ The system design is reasonable to ensure that the hydraulic oil in the oil tank is not released during maintenance
◆油箱放油口设计合理，方便液压油更换
◆ The design of the oil drain port of the oil tank is reasonable, which is convenient for the replacement of hydraulic oil
Features of the hydraulic system
◆本机液压系统采用主伺服泵速度控制+伺服电机扭矩控制方式，泵控系统依靠伺服电机的转速可控制油泵流量。扭矩控制代替比例压力控制，主系统给定压力信号后，主压力达到工作所需的压力时，伺服电机就会堵转(保持压力，停止旋转)，这样可以达到系统高度节能。减少油液发热。
◆The hydraulic system of this machine adopts the main servo pump speed control + servo motor torque control mode, and the pump control system can control the flow of the oil pump by relying on the speed of the servo motor. Torque control instead of proportional pressure control, after the main system is given a pressure signal, when the main pressure reaches the pressure required for work, the servo motor will stall (maintain the pressure and stop rotating), so that the system can achieve a high degree of energy saving. Reduces oil heat generation.
◆每个油缸都有带有比例伺服阀控制的同步控制块，比例伺服阀可以通过运动控制器+CNC来控制油缸上下运行速度，同步，定位。每个油缸可以自由设定下定位位置，可以补偿机械变形，省油，结构紧凑，现场安装简单，后期维护方便，用油量是普通电机的50%，能耗是普通电机的50%。所有比例伺服阀的反馈信号都连接到数控系统，可以方便观察到比例伺服阀是否卡阀，在每个油缸上、下腔都设有压力传感器，方便判断故障。
◆ Each cylinder has a synchronous control block with proportional servo valve control, and the proportional servo valve can control the cylinder's up and down running speed, synchronization and positioning through motion controller + CNC. Each cylinder can be freely set to the positioning position, which can compensate for mechanical deformation, fuel saving, compact structure, simple on-site installation, convenient maintenance in the later stage, the oil consumption is 50% of the ordinary motor, and the energy consumption is 50% of the ordinary motor. The feedback signals of all proportional servo valves are connected to the numerical control system, which can easily observe whether the proportional servo valve is stuck or not, and there are pressure sensors on and below each cylinder to facilitate the judgment of faults.
于2015年7月获得国家实用新型专利证书（专利号：ZL 2015 2 0524488.8）。
In July 2015, it obtained the national utility model patent certificate (patent number: ZL 2015 2 0524488.8).
双伺服泵控液压系统
Dual servo pump-controlled hydraulic system
该系统具有如下优点：
The system has the following advantages:
节能 - 效率提升，节能50% （与传统液压系统比较）
Energy Saving - 50% energy savings due to increased efficiency (compared to conventional hydraulic systems)
传统数控折弯机 双伺服泵控折弯机
Traditional CNC press brake Double servo pump controlled press brake
快速 – 通过减少工作循环时间，性能提升10%（与传统液压系统比较）
Fast – up to 10% higher performance by reducing cycle times (compared to conventional hydraulic systems)
精确 - 定位精度达到 0.01mm（传统液压系统在0.02-0.05mm）
Precise - positioning accuracy of 0.01 mm (0.02-0.05 mm for conventional hydraulics)
可靠 – 最小的泄漏风险(系统高集成度，无外接管路，几乎无泄漏点，彻底改善了折弯机液压行业无法避免泄漏的历史性难题。)
Reliable – minimal risk of leakage (high level of system integration, no external piping, virtually no leak points, radically improving the historical problem of leaks that cannot be avoided in the press brake hydraulics industry.) )
低噪 - 在所有工作模式下噪音降低（和传统液压系统相比约下降5-10dB）;设备运行时整体噪声控制在65db范围内
Low Noise - Noise reduction in all operating modes (approx. 5-10dB reduction compared to conventional hydraulic systems); The overall noise of the equipment is controlled within the range of 65db during operation
紧凑 – 在中间面创建新的空间（机床无需另外设计油箱和管路布局空间）
Compact – create a new space in the middle (no need to design separate tank and line layout space for the machine)
兼容 – 集成到CNC简便（数控系统完美匹配，性能卓越）
Compatible – easy integration into CNC (perfect match for CNC and excellent performance)
环保 – 液压油用量大大减少（液压油用量约是传统液压系统的30%）
Environmentally friendly – Significant reduction in hydraulic oil usage (approx. 30% of conventional hydraulic systems)
数控后挡料（X轴）
CNC backgauge (X-axis)
X轴有效控制距离1600mm
The effective control distance of the X-axis is 1600mm
X轴配置重型后挡料，壳体卧式安装结构，稳定性高
The X-axis is equipped with heavy-duty backgauge material, and the shell has a horizontal installation structure for high stability
挡料系统适用于生产多道折弯、高精度的工件
The material retention system is suitable for the production of multi-bending, high-precision workpieces
X轴采用数字式交流伺服电机驱动，位置与速度闭环控制，有退让控制功能
The X-axis is driven by a digital AC servo motor, with closed-loop control of position and speed, and a set-back control function
后挡料X轴采用滚珠丝杠传动，直线导轨导向
The X-axis of the backgauge is driven by ball screw and guided by linear guide
挡料梁采用箱式结构，具有足够的机械强度和刚度
The retaining beam adopts a box-type structure, which has sufficient mechanical strength and rigidity
稳定的后挡料底座，避免了后挡料在收到大型工件碰撞时产生震动和错位，确保长期使 用过程中高的定位精度
The stable backgauge base avoids the vibration and dislocation of the backgauge when it receives the collision of large workpieces, and ensures high positioning accuracy in the process of long-term use
挡指沿双直线导轨左右手动移动，共配置5组方便快捷。独特的挡指结构，具有二级挡料功能，扩大了挡料范围，挡指升降手动调节
The finger moves manually along the double linear guide rail, and a total of 5 groups are configured for convenience and speed. The unique finger blocking structure has the function of secondary material blocking, which expands the range of material blocking, and the finger is manually adjusted by lifting and lowering
重型后挡料X轴
Heavy-duty backgauge X-axis
电气控制系统
Electrical control system
◆电气元件采用国外进口或合资产品，符合国际标准，安全可靠，寿命长，抗干扰能力强。
◆ The electrical components are imported from abroad or joint venture products, which are in line with international standards, safe and reliable, long life, and strong anti-interference ability.
◆ Movable operation station, convenient for users to operate, and equipped with emergency stop function on the operation station, greatly improving the safety performance of the machine tool.
可移动式按钮站（含脚踏开关）
Removable pushbutton stand (with foot switch)
主电机采用伺服电机代替传统三相异步电机，保留比例阀阀控技术，成熟可靠。伺服控制的变量泵技术，可以降低设备噪音、减少油温发热，节能50%以上。
The main motor adopts servo motor instead of the traditional three-phase asynchronous motor, and retains the proportional valve control technology, which is mature and reliable. The servo-controlled variable pump technology can reduce the noise of the equipment, reduce the oil temperature and heating, and save more than 50% of energy.
伺服电机和驱动器
Servo motors and drives
工作台挠度补偿（V轴）
Table deflection compensation (V-axis)
◆下工作台设有自动机械挠度补偿机构，控制精度：±0.015mm
◆The lower workbench is equipped with an automatic mechanical deflection compensation mechanism, and the control accuracy is ±0.015mm
其特点：
Its features:
◆本机械补偿为双向调节式结构，可满足机床横向及纵向方向的补偿调节
◆ The mechanical compensation is a two-way adjustment structure, which can meet the compensation adjustment of the transverse and longitudinal directions of the machine tool
◆本结构采用密集点补偿的方式，使得折弯的精度更加准确
◆ This structure adopts the method of dense point compensation, which makes the bending accuracy more accurate
◆工作台内的楔块分三层：第一层为固定楔块（最上层），主要用于配合活动楔块调节挠度；第二层为活动楔块（中间层），用于纵向调节工作台的挠度（采用 DNC 控制）；第三层为调节楔块，采用手动横向局部调节
◆The wedge in the workbench is divided into three layers: the first layer is the fixed wedge (the top layer), which is mainly used to adjust the deflection with the movable wedge; The second layer is a movable wedge (middle layer) for longitudinal adjustment of the deflection of the table (controlled by DNC); The third layer is an adjusting wedge, which adopts manual transverse local adjustment
机械挠度补偿工作台于 2016 年 3 月获得国家实用新型专利证书（专利号：ZL 2016 2 1040682.X）。
In March 2016, the mechanical deflection compensation workbench obtained the national utility model patent certificate (patent number: ZL 2016 2 1040682.X).
经过多年不断地探讨与完善，目前机械式楔块式挠度偿工作台在原有基础上又加以改进， 原手动横向调节楔块的调节时无法看出楔块调节移动的位置，凭经验来操作，现在工作台前侧板上加装了标尺，可直接显示调节楔块在工作台内移动的位置。
After many years of continuous discussion and improvement, the current mechanical wedge type deflection compensation workbench is improved on the original basis, the position of the wedge adjustment movement can not be seen when the original manual transverse adjustment wedge is adjusted, and the operation is carried out by experience, and now the ruler is installed on the front side plate of the workbench, and the position of the adjusting wedge in the workbench can be directly displayed.
CNC control system
荷兰DELEM公司DA53T
DELEM DA53T, Netherlands
◆10.1寸高分辨率屏 TFT彩显
◆10.1 inch high-resolution screen TFT color display
◆最大四轴控制（Y1、Y2、两附加轴）
◆ Max 4-axis control (Y1, Y2, two additional axes)
◆工业级的触摸屏
◆ Industrial-grade touch screen
◆内部存储容量1GB
◆ Internal storage capacity 1GB
◆模具库，30个上模，30个下模
◆ Mold library, 30 upper molds, 30 lower molds
◆USB 存储接口，RS232接口
◆USB storage interface, RS232 interface
◆一页式参数快速编程，导航快捷键 DA53T
◆One-page parameter quick programming, navigation shortcut key DA53T
◆工作台挠度补偿自动计算
◆ Automatic calculation of table deflection compensation
◆数据编程
◆ Data programming
◆微动开关面板
◆ Micro switch panel
◆自动计算折弯压力，模具安全区域
◆ Automatic calculation of bending pressure, mold safety area
◆在线运行分析工具
◆ Run the analysis tool online
◆角度校正数据库
◆ Angle correction database
◆系统诊断功能
◆ System diagnosis function
◆实时WINDOWS CE操作平台，保证系统操作的稳定性，支持瞬间关机
◆ REAL-TIME WINDOWS CE OPERATING PLATFORM TO ENSURE THE STABILITY OF SYSTEM OPERATION AND SUPPORT INSTANT SHUTDOWN
模具装夹及配置
Mold clamping and configuration
上模夹紧方式：法兰式夹紧（模柄+模头）
Upper die clamping method: flange clamping (mold shank + die head)
上模法兰型夹紧(模柄＋模头）
Upper die flange clamping (die shank + die head)
配置上模：模柄一副＋模头（分段式） 总长：（6000）mm×1
Configuration of upper die: a pair of mold shank + die head (segmented) Total length: (6000) mm×1
配1副模头：R5。
With 1 die head: R5.
配置无痕滚柱可调式手动插片下模 总长：（6000）mm×1
Equipped with non-marking roller adjustable manual insert die Total length: (6000) mm×1
可调式手动插片下模
Adjustable manual insert dies
（三）关键件清单
(3) List of key items
序号 | 名 称 | 品 牌、配 置 |
1 | 数控油缸 | 江苏鑫灿/建湖华星 |
2 | 数控系统 | 荷兰DELEM公司DA53T |
3 | 主伺服电机 | 中国汇川 |
4 | 主伺服驱动 | |
5 | 液压控制系统 | 德国Rexroth力士乐 |
6 | 压力块组 | 德国Rexroth力士乐 |
7 | 同步块组 | 德国Rexroth力士乐 |
8 | 放大板 | 德国Rexroth力士乐/美国恒立 |
9 | 高压齿轮泵 | 美国福斯特/海特克 |
10 | 光栅尺 | 西班牙FAGOR/意大利GIVI |
11 | 卡套式油管接头 | 德国JS |
12 | 直线导轨 | 台湾 ABBA/TBI/HIWIN |
滚珠丝杠 | ||
13 | 油缸密封元件 | 日本NOK |
14 | 按 钮 | 法国 Schneider/ 德国 Siemens |
15 | 交流接触器、热继电器、断路器 | 法国 Schneider/ 德国 Siemens |
16 | 空气开关 | 国内一线品牌 |
17 | 模具 | 江苏飞天/江苏久久 |
注：视供货期/技术改进等原因，制造商保留更换品牌的权利。但质量标准不低于以上供应商。
Note: Depending on the delivery period/technical improvements, the manufacturer reserves the right to change the brand. But the quality standard is not lower than the above suppliers.
（四）机床执行标准
(4) Machine tool implementation standards
1、GB17120-2012 《锻压机械 安全技术条件》
1. GB17120-2012 "Safety Technical Conditions for Forging Machinery"
2、JB/T2257.1-2014 《板料折弯机 第1部分：技术条件》
2. JB/T2257.1-2014 "Sheet metal bending machine Part 1: Technical conditions"
3、GB33644-2017 《数控板料折弯机精度》
3. GB33644-2017 "Accuracy of CNC Sheet Metal Bending Machine"
（五）设备运行条件
(5) Equipment operating conditions
◆电源要求：380V±10％，三相五线制，50Hz±2%
◆Power supply requirements: 380V±10%, three-phase five-wire system, 50Hz±2%
◆安装场地：干净、灰尘少、无有害及腐浊性气体，
◆ Installation site: clean, less dust, no harmful and corrosive gas,
◆环境温度：-10℃～50℃
◆Ambient temperature: -10°C~50°C
◆湿度：小于90％
◆Humidity: less than 90%
◆海拔高度：1000米以下
◆Altitude: below 1000 meters
◆远离强振源和电磁干扰
◆ Keep away from strong vibration sources and electromagnetic interference
（六）安全要求
(6) Safety requirements
◆设备方面-液压过载时，安全阀即自动打开:如果滑块的倾斜量超过允许值，机床将停止:机床后侧防护栏及光电保护，禁止人员随意进出
◆ Equipment - when the hydraulic overload, the safety valve will be automatically opened: if the inclination of the slider exceeds the allowable value, the machine tool will stop: the rear side of the machine tool protective fence and photoelectric protection, prohibiting personnel from entering and exiting at will
◆控制方面-可模拟折弯，并显示各种干涉现象:各数控轴的行程限位控制等
◆ Control - can simulate bending, and display various interference phenomena: travel limit control of each CNC axis, etc
◆操作方面一可设定手或脚动或手和脚动控制:在手/脚动开关上及电气柜上有紧急开关
◆ In terms of operation, hand or foot movement or hand and foot control can be set: there is an emergency switch on the hand/foot switch and the electrical cabinet
三、质量保证措施
3. Quality assurance measures
一、设备质量保证措施
1. Equipment quality assurance measures
1、已通过ISO9001质量认证，在产品设计、制造、销售、服务全过程中严格按此执行。
1. It has passed the ISO9001 quality certification, and strictly follows it in the whole process of product design, manufacturing, sales and service.
2、设有计算机网络中心，采用CAD辅助设计及CAP辅助工艺，具有较强的产品开发设计、制造及改型能力。
2. It has a computer network center, which adopts CAD-aided design and CAP-assisted technology, and has strong product development and design, manufacturing and modification capabilities.
3、机架、滑块、工作台等钢板焊接件，焊后采用大型回火炉或振动（大吨位）消除焊接应力，保证其具有高强度和高稳定性。
3. Steel plate weldments such as frames, sliders, and workbenches are welded with large tempering furnaces or vibration (large tonnage) to eliminate welding stress and ensure that they have high strength and high stability.
4、齐全的大、精、稀设备和先进的加工工艺，保证机器零部件的加工精度。
4. Complete large, fine and rare equipment and advanced processing technology to ensure the processing accuracy of machine parts.
5、完善的检测手段（国家一级计量单位），高素质的检验人员，保证机器零部件、外购件及出厂机床的的整体质量。
5. Perfect testing methods (national first-class measurement units) and high-quality inspectors to ensure the overall quality of machine parts, purchased parts and factory machine tools.
二、主要检测计量仪器
Second, the main testing and measuring instruments
1） | TOOLMASTER460对刀仪 |
2） | GLOBAL海克斯康三座标测量仪 |
3） | 雷尼绍激光干涉仪 |
4） | 2671型耐压试验仪 |
5） | YBDL-1型保护接地电路连续性测试仪 |
6） | ND6型脉冲精密声级计 |
7） | YD-15动态电阻应变仪 |
8） | QCJ型漆膜冲击试器 |
9） | QFZ-2型漆膜附着力试验仪 |
10） | QBY漆膜摆式硬度仪 |
11） | 液压元件试验台 |
12） | HV-4B型微机高速定碳定硫仪 |
13） | WF-30型万能材料试验机 |
14） | XJL-02型立式金相显微镜 |
15） | HLN-11A数字里氏硬镀计 |
16） | HRC-150洛氏硬度计 |
17） | 磁粉探伤仪 |
18） | ND6精密声级计 |
19） | XZR-B型油污染度对比显微镜 |
20） | XZR-J型油污染检测显微镜 |
21） | JX-11型数字万能工具显微镜 |
22） | JD18型投影万能测长仪 |
四、主要加工设备
Fourth, the main processing equipment
设备名称 | 规格型号 | 产地 | 数量 | 主要技术参数 |
数控五面体加工中心 | XKA2150X12 | 北一 | 1 | 五面体加工中心 最大加工长度12000mm 最大加工高度2600mm 最大加工宽度5000mm |
数控落地镗铣床 | TK6920 | 齐二 | 1 | 主轴直径Ø200mm 最大加工长度18000mm 最大加工高度4000mm |
数控落地镗铣床 | FB260 | 武重 | 1 | 主轴直径Ø160mm 最大加工长度12000mm 最大加工高度3500mm |
落地镗铣床 | TX6213 | 芜湖恒升 | 2 | 主轴直径Ø130mm 最大加工长度6000-8000mm 最大加工高度2500mm |
数控镗铣加工中心 | HC212 | 俄罗斯 | 1 | 主轴直径Ø220mm |
数控龙门立式 加工中心 | KMC3000SD | 台湾高明 | 1 | 最大加工长度3000~5000mm 最大加工宽度1500mm |
LP6033YZF | 台湾亚威 | 1 | 最大加工长度3000~6000mm 最大加工宽度1850~3000mm | |
T1442200-01 | 新瑞机械 | 1 | 最大加工长度4000mm 最大加工宽度2200mm | |
数控立式 加工中心 | HASS-VF-3 | 美国哈斯 | 1 | 最大加工长度1120mm 最大加工高度510mm 最大加工宽度510mm |
数控卧式 加工中心 | HCN8800-II | 日本马扎克 | 1 | 最大加工长度1400mm 最大加工高度13250mm 最大加工宽度1200mm |
数控立车 | VL-125C | 台湾莱田 | 1 | 最大加工直径1500mm |
龙门铣床 | MC6303 | 俄罗斯 | 1 | 最大加工长度6000mm 最大加工宽度1500mm |
单臂刨床 | B1016 | 贵州东方 | 1 | 最大加工长度8000mm 最大加工宽度1600mm |
龙门铣床 | X2012等 | 北京一机床等 | 1 | 最大加工长度3000-6000mm 最大加工宽度1000-1700mm |
龙门刨床 | B2016等 | 济南二机床等 | 2 | 最大加工长度4000-6000mm 最大加工宽度1250-2000mm |
镗床 | T611H等 | 中捷 | 3 | 主轴直径Ø110mm |
平面磨床 | M7150A | 上海机床厂 | 2 | 工作台长度2000mm 工作台宽度500mm |
精密平面磨床 | M7150 | 杭州机床厂 | 1 | 工作台长度4000mm 工作台宽度500mm |
外圆磨床 | MQ1350A | 上海机床厂 | 2 | 最大磨削外径Ø 500mm 最大磨削长度3000mm |
精密深孔内圆磨床 | M2640等 | 无锡机床厂等 | 3 | 最大磨削孔径Ø 400mm 最大磨削深度1500mm |
数控车床 | DL-32 | 大连机床 | 3 | 中心高500 mm 加工长度1500 mm |
数控火焰切割机 | GS-Ⅱ-4000 | 无锡 | 2 | 最大加工长度16000mm 最大加工宽度5000mm |
液压校平机 | Y45-315/2500×5000 | 江苏力威 | 1 | 工作台长度5000mm 最大加工宽度2500mm |
回火炉 | RT3-800 | 南京 | 2 | 加工重量50T 150T |
喷丸房 | 大丰 | 1 | 加工重量50T |
五、售后服务
5. After-sales service
◆设备地基由卖方提供图纸，买方负责具体的施工；
◆ The seller shall provide the drawings of the equipment foundation, and the buyer shall be responsible for the specific construction;
◆产品在卖方厂内装配完毕后，及时通知买方具体的发货时间及安装所需的准备工作；
◆ After the product is assembled in the seller's factory, the buyer will be notified of the specific delivery time and the preparations required for installation in time;
◆卖方负责设备在买方使用现场的调试工作，买方配合，并提供安装所需要的起重设备
◆ The seller is responsible for the commissioning of the equipment at the buyer's site, and the buyer cooperates and provides the lifting equipment required for installation
◆买方准备好优质46#抗磨液压油（高压，折弯机、剪板机用），供电电源、气源等必须条件；
◆ The buyer prepares high-quality 46# anti-wear hydraulic oil (high-pressure, for bending machines and shearing machines), power supply, air source and other necessary conditions;
◆设备在买方现场安装调试过程中，卖方对买方相关人员提供免费的培训和技术咨询服务；
◆ During the installation and commissioning of the equipment at the buyer's site, the seller provides free training and technical consulting services to the buyer's relevant personnel;
◆安装调试完毕，按双方所签订的合同和相关技术附件，双方共同签字验收；
◆ After the installation and commissioning is completed, the two parties will sign and accept the contract signed by both parties and the relevant technical accessories;
◆卖方的产品，质量保证期为验收合格之日起壹年，在保修期内，非买方原因造成的零部件损坏免费更换，但买方违规操作造成的损害（不在保修范围内）；
◆ The quality assurance period of the seller's products is one year from the date of acceptance, and during the warranty period, the parts and components caused by non-buyer reasons will be replaced free of charge, but the damage caused by the buyer's illegal operation (not covered by the warranty);
◆本设备卖方能够提供强大的配件支持，所以保质期外，也能够得到及时维修服务和配件供应，卖方只收取成本费用；
◆ The seller of this equipment can provide strong spare parts support, so outside the warranty period, it can also get timely maintenance services and spare parts supply, and the seller only charges the cost;
◆随机提供壹套设备使用说明书，包括整机操作使用和维修说明书、电气图、液压系统图、数控系统操作维修手册，以满足买方对设备的使用、维护、保养、调整的需要。
◆ Provide a set of equipment instruction manuals, including the whole machine operation and maintenance manual, electrical diagram, hydraulic system diagram, CNC system operation and maintenance manual, to meet the buyer's needs for the use, maintenance, maintenance and adjustment of the equipment.
◆有专人免费对用户人员进行技术培训，至用户能独立操作机床为止，并对参加培训的人员进行考核。
◆ There is a special person to carry out technical training for the user personnel free of charge, until the user can operate the machine tool independently, and the personnel participating in the training are assessed.
培训地点：卖方工厂或买方厂内。培训内容：设备的使用、维护、保养、调整等。
Training location: in the seller's factory or the buyer's factory. Training content: equipment use, maintenance, maintenance, adjustment, etc.
◆每月定期举办用户培训班，对用户的操作人员进行理论、实践的再提高培训，并进行操作人员在使用、维修、维护等方面的交流。
◆ Hold regular user training courses every month to train the user's operators in theory and practice, and carry out exchanges between operators in use, repair and maintenance.
◆为了及时响应客户服务需求，供方将售后服务团队进行划片分区管理，对各片区进行充足的售后服务人员配备，供方在接到用户报修电话、传真后，2小时内做出明确答复，在通过电话、传真、远程诊断指导等无法解决问题的情况下，24小时内（交通允许的情况下）维修人员达到需方现场服务（国家法定假日除外），维修服务人员必须对维修内容、解决问题做出详细的记录，并跟需方进行书面确认。
◆ In order to respond to customer service needs in a timely manner, the supplier will divide the after-sales service team into partition management, and carry out sufficient after-sales service personnel for each area, the supplier will make a clear reply within 2 hours after receiving the user's repair call and fax, and in the case of telephone, fax, remote diagnosis and guidance, etc., within 24 hours (if traffic permits) the maintenance personnel will reach the on-site service of the demander (except for national statutory holidays), and the maintenance service personnel must be on the maintenance content, Make a detailed record of the problem solving and confirm it in writing with the buyer.
江苏力威剪折机床有限公司
Jiangsu Liwei Shearing Machine Tool Co., Ltd
2024年07月06日
06.07.2024