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HWM1W-76* 系列驱动板 珠海恒途电子有限公司

单相直流变频系列
Single-phase DC inverter series

驱动板 HWM1W-76A01 规格书
Driver board HWM1W-76A01 Datasheet

20230512 V1.0

承认
admit

审核
Audit

编制
weave

珠海恒途电子有限公司
Zhuhai Hengtu Electronics Co., Ltd

电话:0756-3666118
Phone: 0756-3666118

传真:0756-3666181(转816
Fax: 0756-3666181 (ext. 816).

网址:http://www.growthway.com.cn
Website: http://www.growthway.com.cn

地址:广东省珠海市高新区南方软件园B1313单元
Address: Unit 1 and 3, 3rd Floor, Block B1, Southern Software Park, High-tech Zone, Zhuhai City, Guangdong Province

目录
directory

1综述1
1. Overview 1

2驱动控制器参数2
2. Drive controller parameter 2

3系统框图3
3. System block diagram 3

4基本特点3
4. Basic features 3

5功能描述4
5. Function description 4

6故障表6
6. Fault table 6

6.1 驱动板故障指示灯6
6.1 Driver board fault indicator 6

6.2 故障判断条件和停机时长7
6.2 Fault judgment conditions and downtime time7

6.3 故障排查方法8
6.3 Troubleshooting methods8

7驱动板接口定义9
7. Driver board interface definition 9

8安装尺寸10
8. Installation size 10

9通讯接口11
9. a communication interface 11

10配件12
10. an accessory 12

11接线图12
11. wiring diagram 12

12附件说明13
12. Note 13 of the annex

变更履历
Change history

版本
version

修订日期
Date of revision

内容
content

修订者
Revisers

V1.0

2023.05.12

新版发行
A new edition is released

HWM1W-76* 系列驱动板 珠海恒途电子有限公司
HWM1W-76* Series Driver Board Zhuhai Hengtu Electronics Co., Ltd

综述
Review

HWM1W-76* 系列型号控制器是专为空调直流变频压缩机 / 交流变频压缩机而设置的驱动控制器。自身集成了滤波、整流桥、电容、开关电源、充电回路、DSP芯片控制电路、主控ICIPM模块、通讯电路。用户使用只需外接一个电抗就可以使用。在用于2P及以下的电控系统中,电抗器可采用PCB板载电感方式来替代外接电抗器。
The HWM1W-76* series controller is a drive controller specially designed for air conditioner DC inverter compressor / AC inverter compressor. It integrates filtering, rectifier bridge, capacitor, switching power supply, charging circuit, DSP chip control circuit, main control IC, IPM module, and communication circuit. Users only need to connect an external reactance to use. In the electronic control system used for 2P and below, the reactor can replace the external reactor by using the PCB board inductor.

HW1W-76A01图片(德业2kW)
HW1W-76A01 picture (Deye 2kW).

13 / 15

驱动控制器参数
Drive controller parameters

序号
serial number

项目
project

规格
specification

1

额定工作电压(V
Rated operating voltage (V).

单相AC 220V
Single-phase AC 220V

2

工作电压范围(V
Operating voltage range (V).

AC 165V ~ AC 265V

3

工作电源频率(Hz
Operating power frequency (Hz).

50/60 ± 5% Hz

4

最大输入功率(W1
Maximum input power (W) Note 1

1800 W

5

最大输入电流有效值(Arms1
Maximum input current RMS (Arms) Note 1

8.5Arms

6

输出机械频率范围(rps2
Output Mechanical Frequency Range (RPS) Note 2

15 ~ 120 rps

7

压缩机驱动方式
Compressor drive mode

无位置传感器180°正弦波控制
180° sine wave control without position sensor

8

PWM载波频率(KHz
PWM carrier frequency (KHz).

5 KHz

9

PFC载波频率(KHz
PFC carrier frequency (KHz).

15 KHz

10

效率η
Efficiency η

94%

11

通讯方式
Methods of Communication

RS485接口*2(隔离3000VAC
RS485 interface*2 (isolated 3000VAC).

12

压缩机预热功能
Compressor preheating function

13

显示方式
How it is displayed

红、绿、黄 3LED指示灯
Red, green, yellow 3 LED indicators

14

使用环境(
Operating environment (°C).

-25 ~ +70℃

相对湿度≤90%RH(无凝露)
Relative humidity ≤ 90% RH (no condensation).

15

贮存环境(
Storage environment (°C).

-40 ~ +85℃

相对湿度≤95%RH(无凝露)
Relative humidity ≤ 95%RH (no condensation).

16

EC直流风机规格3
EC DC Fan Specifications Note 3

最大支持4风机
It supports up to 4 wind turbines

1:由于受环境温度、散热情况等因素影响,高温情况下需降额使用;
Note 1: Due to the influence of environmental temperature, heat dissipation and other factors, it needs to be derated under high temperatures;

2输出机械频率范围取决于不同的压缩机;
Note 2: The output mechanical frequency range depends on different compressors;

3EC直流风机由隔离主控控制,风机控制端自身需满足安全隔离
Note 3: The EC DC fan is controlled by the isolation master control, and the control end of the fan itself needs to meet the safety isolation;

13 / 15

系统框图
System block diagram

基本特点
Basic features:

1、自主研发的先进成熟的压缩机驱动方案结合多年的调试经验,提供5个压缩机参数,可在7个工作日内完成新产品变频驱动部分开发;
1. The self-developed advanced and mature compressor drive solution combined with years of debugging experience provides 5 compressor parameters, and the development of the variable frequency drive part of the new product can be completed within 7 working days;

2、驱动采用无传感器SVPWM正弦波控制,可以有效减小高次谐波成分、电机振动、转矩波动及噪音;
2. The drive adopts sensorless SVPWM sine wave control, which can effectively reduce the higher harmonic components, motor vibration, torque fluctuation and noise;

3、压缩机启动采用闭环启动控制方案,可以保证压缩机的平稳启动,减小压缩机的启动电流,减小对电网的冲击;
3. The closed-loop start control scheme is adopted for the compressor start, which can ensure the smooth start of the compressor, reduce the starting current of the compressor, and reduce the impact on the power grid;

4、弱磁控制& MTPA控制方案,可以提高压缩机运行频率范围;
4. Weak field control & MTPA control scheme, which can improve the operating frequency range of the compressor;

5、控制策略使用双闭环反馈方案,外环(速度环)确保机组频率稳定运行;内环(电流环)确保机组实时输出精确的转矩;
5. The control strategy uses a double closed-loop feedback scheme, and the outer ring (speed loop) ensures the stable operation of the unit's frequency; The inner loop (current loop) ensures that the unit outputs accurate torque in real time;

6、超宽电压运行范围,可在电源165V ~ 265V的电压范围内稳定运行;
6. Ultra-wide voltage operating range, stable operation in the voltage range of 165V ~ 265V of power supply;

7、驱动方案实现了高能效,小型化,集成度高的特点,方便生产、测试、维护;
7. The drive scheme has achieved the characteristics of high energy efficiency, miniaturization and high integration, which is convenient for production, testing and maintenance;

8、具备多种保护功能(欠压、过压、过流、高温等),且使用快速的DSP芯片,让所有保护功能得到快速响应,保证系统可靠运行;
8. It has a variety of protection functions (under-voltage, over-voltage, over-current, high temperature, etc.), and uses fast DSP chips, so that all protection functions can be quickly responded to ensure the reliable operation of the system;

9、具有PFC功率因数功能,对电网冲击极小,谐波成份极少,且能按需要提高直流母线电压从而提高压缩机运行频率范围更可实现超宽输入电压运行;
9. It has the function of PFC power factor, which has little impact on the power grid, very few harmonic components, and can increase the DC bus voltage as needed, so as to improve the operating frequency range of the compressor, and realize the operation of ultra-wide input voltage;

10、压缩机控制和PFC控制都为同一单芯片控制,可提高控制同步性和可靠性。
10. Compressor control and PFC control are both controlled by the same single chip, which can improve the synchronization and reliability of control.

13 / 15

功能描述
Description of the function

5.1 软启动控制
5.1 Soft Start Control

机组上电,驱动板通过PTC电阻和整流桥软启动给电解电容充电,开关电源开始工作,驱动板芯片开始工作;驱动板得电芯片开始工作后,指示灯先全亮5S,等待主控发送开机指令。延时12S后,驱动板判断母线电压,满足条件后,延时吸合充电继电器;继电器一旦吸合,则不会主动关断,直到出现输入电源异常或母线电压过低,继电器控制电源掉电。充电回路故障无故障代码。
The unit is powered on, the driver board charges the electrolytic capacitor through the PTC resistor and the rectifier bridge soft start, the switching power supply starts to work, and the driver board chip starts to work; After the power-up chip of the driver board starts to work, the indicator light will be fully lit for 5seconds, and wait for the main controller to send the boot command. After the delay is 12s, the drive board judges the bus voltage, and after the conditions are met, the charging relay is delayed. Once the relay is engaged, it will not be actively turned off until the input power supply is abnormal or the bus voltage is too low, and the relay controls the power supply to power off. There is no fault code for charging loop failure.

5.2 待机
5.2 Standby

当主控发过来的设定频率等于0或小于最小运行频率fmin时,驱动板处于待机状态。
When the set frequency sent by the master controller is equal to 0 or less than the minimum operating frequency fmin, the driver board is in standby mode.

驱动板无故障,待机时绿灯闪烁(每接收到主控发送过来数据闪烁一次),启动成功后运转时红灯闪烁(每接收到主控发送过来数据闪烁一次);
If there is no fault on the driver board, the green light flashes during standby (flashes once every time the data sent by the master is received), and the red light flashes when it runs after successful startup (flashes once every time the data sent by the master controller is received);

若驱动板有故障,则故障将会传递到主控并显示(遵循驱动与主控的通信协议),同时驱动板有相应的故障指示灯(参考第6 故障表)与相应的动作状态。
If there is a fault in the driver board, the fault will be transmitted to the master and displayed (following the communication protocol between the driver and the master), and the driver board will have the corresponding fault indicator (refer to the fault table in Chapter 6) and the corresponding operation status.

5.3 压缩机绕组加热
5.3 Compressor winding heating

当主控发过来绕组加热命令后,继电器吸合。按主控命令,在UVW三相输出相应功率(可输出的最大绕组加热功率为200W),此时红灯闪烁(每接收到主控发过来的数据时就闪烁一次)。
When the main controller sends a heating command for the winding, the relay engages. According to the main control command, the corresponding power is output in U, V, W three phases (the maximum winding heating power that can be output is 200W), and the red light flashes at this time (flashes once every time the data sent by the main control is received).

5.4 压缩机运行
5.4 Compressor Operation

当主控发过来的设定频率最小运行频率fmin时,驱动板会控制压缩机启动运行至设定频率。在不同的频段升频加速度如下:
When the set frequency sent by the main controller is ≥ minimum operating frequency fmin, the driver board will control the compressor to start running to the set frequency. The up-frequency acceleration in different frequency bands is as follows:

在不同的频段升频加速度按如下控制:
The upscaling acceleration in different frequency bands is controlled as follows:

运行频段
Operating frequency bands

升频速率
Upscaling rate

0~10 rps

1 rps/S

10~60 rps

2 rps/S

60~75 rps

1 rps/S

> 75 rps

0.5 rps/S

不同目标能力降频速率按如下控制:
The frequency reduction rate of different target capabilities is controlled as follows:

目标频率
Target frequency

降频速率
Downclocking rate

fmin

2 rps/S

< fmin

8 rps/S

5.5 停机
5.5 Downtime

接收到上位关机指令(设定频率 < 最低频率fmin)后,压缩机停止运行,切换为待机绿灯闪烁(每接收到主控发送过来数据闪烁一次)
After receiving the upper shutdown command (set frequency < minimum frequency fmin), the compressor stops running and switches to the standby green light flashing (flashing once every time the data sent by the main control is received).

5.6 限降频控制
5.6 Frequency Reduction Control

5.6.1 压缩机电流限降频控制(典型值,不同压缩机存在差异)
5.6.1 Compressor current limit and frequency reduction control (typical value, different compressors are different).

类型
type

电流有效值(Arms
Current RMS (Arms).

电流峰值(Apeak
Peak current (Apeak).

压缩机电流限频值
Compressor current current limit value

6

/

压缩机电流降频值
Compressor current reduction value

6.5

/

压缩机电流保护值
Compressor current protection value

10

22

注:当母线电压低于220V时限制频率升高。
Note: When the bus voltage is lower than 220V, the limiting frequency increases.

5.6.2 IPM温度限降频控制(典型值,不同压缩机存在差异)
5.6.2 IPM temperature limit and frequency reduction control (typical value, different compressors vary).

IPM温度[8890)范围时,限制频率升高;
When the IPM temperature is in the range of [88,90], the limiting frequency increases;

IPM温度在[9095]范围时,每20S降频1rps(最低降到30rps);
When the IPM temperature is in the [90,95] range, the frequency is reduced by 1rps every 20s (the minimum is 30rps);

IPM温度高于100时,则故障停机(见第6 IPM模块温度过高保护)。
When the IPM temperature is higher than 100°C, the failure will stop (see Chapter 6 IPM Module Overtemperature Protection).

5.6.3 输入电流限降频控制(典型值)
5.6.3 Input Current Limit Frequency Reduction Control (Typical).

类型
type

电流有效值(Arms
Current RMS (Arms).

电流峰值(Apeak
Peak current (Apeak).

输入电流限频值
Enter the current limit value

8

/

输入电流降频值
Enter the current frequency reduction value

9

/

输入电流保护值
Enter the current protection value

10

70

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故障表
Fault table

6.1 驱动板故障指示灯
6.1 Driver board fault indicator

序号
serial number

故障类型
The type of failure

D1

红(RED
Red (RED).

D2

绿(GREEN
GREEN

D3

黄(YELLOW
YELLOW

1

压缩机电流保护
Compressor current protection

2

IPM模块保护
IPM module protection

3

IPM模块感温内部电路异常
The internal circuit of the IPM module is abnormal

4

IPM模块温度过高保护
IPM module overtemperature protection

5

VDC电压过高保护
VDC overvoltage protection

6

VDC电压过低保护
VDC voltage under-voltage protection

7

通讯故障
Communication failures

8

软件控制异常
The software control is abnormal

9

电流检测电路故障
The current detection circuit is faulty

10

启动失败
Failed to start

11

欠相故障
Underphase faults

12

输入电源异常故障
The input power supply is abnormally faulty

13

输入电流过大保护
Excessive input current protection

14

PFC模块保护
PFC module protection

正常待机
Normal standby

正常运行
Normal operation

在线测试待机
In-line test standby


Note: bright flash off

13 / 15

6.2 故障判断条件和停机时长
6.2 Fault judgment conditions and downtime duration

序号
serial number

故障类型
The type of failure

判断条件
Judging conditions

停机时长
Downtime

1

压缩机电流保护
Compressor current protection

UVW瞬间电流峰值大于45A(检测时间400μs
The instantaneous current peak value of U, V, and W is greater than 45A (detection time 400μs).

60 S

2

IPM模块保护
IPM module protection

IPM模块检测FO引脚输出低电平;
The IPM module detects that the FO pin output is low;

MCU检测到FO口有低电平输入;
The MCU detects that there is a low-level input on the FO port;

总线电流大于DSP内部比较器设定阈值;
The bus current is greater than the threshold set by the DSP internal comparator;

60 S

3

IPM模块感温内部电路异常
The internal circuit of the IPM module is abnormal

检测到模块内部检测温度的感温包异常
An abnormality in the temperature sensing package inside the module has been detected

60 S

4

IPM模块温度过高保护
IPM module overtemperature protection

检测到IPM模块温度高于95℃
The IPM module temperature was detected to be higher than 95°C

60 S

5

VDC电压过高保护
VDC overvoltage protection

检测到VDC电压高于400V
VDC voltage higher than 400V detected

60 S

6

VDC电压过低保护
VDC voltage under-voltage protection

检测到VDC电压低于185V
The VDC voltage is detected to be lower than 185V

20 S

7

通讯故障
Communication failures

30s内没有收到主控发过来的数据或收到错误数据
No data from the master controller has been received or wrong data has been received within 30 seconds

60 S

8

软件控制异常
The software control is abnormal

运行转速与设定转速相差20 rps以上或失步
The operating speed is more than 20 rps different from the set speed or is out of step

60 S

9

电流检测电路故障
The current detection circuit is faulty

检测到电流检测电路发生异常
An abnormality in the current detection circuit has been detected

60 S

10

启动失败
Failed to start

启动阶段未能正确的判断到转子位置
The rotor position was not correctly judged during the start-up phase

60 S

11

欠相故障
Underphase faults

给定输出,检测不到其中任意相电流
Given the output, none of the phase currents can be detected

60 S

12

输入电源异常故障
The input power supply is abnormally faulty

连续1s检测到输入电压高于420V或低于170V
The input voltage is detected to be higher than 420V or lower than 170V for 1s continuously

20 S

13

输入电流过大保护
Excessive input current protection

瞬间输入电流峰值大于50A(检测时间133μs
The instantaneous input current peak is greater than 50A (detection time 133 μs).

60 S

14

PFC模块保护
PFC module protection

输入过流导致DSP内部比较器动作,设定阈值50A
The input overcurrent causes the DSP's internal comparator to operate, setting a threshold of 50A

60 S

13 / 15

6.3 故障排查方法
6.3 Troubleshooting Methods

序号
serial number

故障类型
The type of failure

排查方法
Troubleshooting method

1

压缩机电流保护
Compressor current protection

1、压缩机相序接错;
1. The compressor phase sequence is wrongly connected;

2、压缩机液积,油积导致电流变大;
2. Compressor liquid accumulation, oil accumulation leads to the increase of current;

3、压缩机启动压差过大;
3. The starting pressure difference of the compressor is too large;

4、压缩机损坏;
4. The compressor is damaged;

5、驱动板损坏;
5. The drive board is damaged;

2

IPM模块保护
IPM module protection

1、压缩机相序接错;
1. The compressor phase sequence is wrongly connected;

2、压缩机液积,油积导致电流变大;
2. Compressor liquid accumulation, oil accumulation leads to the increase of current;

3、压缩机启动压差过大;
3. The starting pressure difference of the compressor is too large;

4、压缩机损坏;
4. The compressor is damaged;

5、驱动板损坏;
5. The drive board is damaged;

3

IPM模块感温内部电路异常
The internal circuit of the IPM module is abnormal

1、驱动板损坏;
1. The driver board is damaged;

4

IPM模块温度过高保护
IPM module overtemperature protection

1、驱动板模块螺钉没有打紧;
1. The screws of the driver board module are not tightened;

2、驱动板散热器散热不良;
2. Poor heat dissipation of the radiator of the driver board;

5

VDC电压过高保护
VDC overvoltage protection

1VDC电压太高,高于400V
1. The VDC voltage is too high, higher than 400V;

6

VDC电压过低保护
VDC voltage under-voltage protection

1VDC电压太低,低于185V
1. The VDC voltage is too low, lower than 185V;

7

通讯故障
Communication failures

1、与主控板通讯线松脱;
1. The communication line with the main control board is loose;

2、驱动板损坏;
2. The driver board is damaged;

8

软件控制异常
The software control is abnormal

1、压缩机内部有杂质,导致频率无法稳定;
1. There are impurities inside the compressor, which makes the frequency unstable;

2、驱动板损坏;
2. The driver board is damaged;

9

电流检测电路故障
The current detection circuit is faulty

1、驱动板损坏;
1. The driver board is damaged;

10

启动失败
Failed to start

1、启动前压缩机有液积;
1. There is liquid accumulation in the compressor before starting;

2、压缩机启动压差过大;
2. The starting pressure difference of the compressor is too large;

3、压缩机相序接错;
3. The compressor is connected in the wrong phase;

11

欠相故障
Underphase faults

1、压缩机相线少接1相或2相;
1. The compressor phase line is less connected to 1 phase or 2 phases;

12

输入电源异常故障
The input power supply is abnormally faulty

1、机组断电后40s内再上电,驱动板电容没有放完电;
1. The unit is powered on again within 40s after the power is off, and the capacitor of the drive board is not discharged;

2、电源线接线不良;
2. Poor wiring of the power cord;

3、驱动板输入电源采样电路故障;
3. The input power sampling circuit of the driver board is faulty;

13

输入电流过大保护
Excessive input current protection

1、输入电源异常,电压突然变小导致输入电流变大;
1. The input power supply is abnormal, and the voltage suddenly decreases, resulting in an increase in the input current;

2PFC电抗器使用错误;
2. The PFC reactor is used incorrectly;

3、驱动板输入电流采样电路故障;
3. The input current sampling circuit of the driver board is faulty;

14

PFC模块保护
PFC module protection

1、输入电压突变,输入电源异常;
1. The input voltage is abrupt and the input power supply is abnormal;

2、驱动板PFC电路故障;
2. The PFC circuit of the driver board is faulty;

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驱动板接口定义
Definition of the driver board interface

7.1接线位置说明
7.1 Wiring position description

序号
serial number

位号
tags

功能描述
Description of the function

序号
serial number

位号
tags

功能描述
Description of the function

1

AC-L

输入火线
Enter the liveline

2

AC-N

输入零线
Enter the neutral line

3

PE1

地线
ground

4

K1(K1-3,AC-L1)

20A继电器
20A relay

5

OUT1OUT2N1N2
OUT1OUT2N1N2

电源输出
Power output

6

I1I2

电抗器接口
Reactor interface

7

CN4CN5

母线电源接口
Bus power interface

8

UVW

压缩机接口
Compressor interface

9

EXV1

电磁膨胀阀 * 1
Solenoid expansion valve *1

10

FAN1~FAN4

EC风机接口 * 4
EC Fan Interface * 4

11

TH1~TH6

模拟量输入 * 6
Analog input * 6

12

TS1

开关量输入 * 1
Switching input * 1

13

TS3-A TS4-ATS5-A

传感器
sensor

14

COM1COM3

RS485通讯 * 2
RS485 communication * 2

15

FLS

主控烧写口
Main control flashing port

16

FLI

E²烧写口
E² Burnout

17

JTAG

驱动烧写口
Drive the flashing port

18

PWR1

驱动15V电源
Drives a 15V power supply

19

PWR2

主控12V电源
Main control 12V power supply

7.2拨码说明
7.2 DIP Instructions

注:具体联系客服人员。
Note: Please contact customer service for details.

安装尺寸
Installation dimensions

314(长)*186(宽)*71.5(顶高) 单位mm
314 (length) * 186 (width) * 71.5 (top height) unit mm

注:驱动板散热器有多款尺寸,此处略。具体请联系客服。
Note: There are many sizes of driver board radiators, omitted here. Please contact customer service for details.

13 / 15

通讯接口
Communication interface

9.1 RS485通讯接口
9.1 RS485 communication interface

通讯端口
Communication port

COM3/COM5
Choose one of COM3 or COM5

COM3

VCC

B

A

GND

/

COM5

/

B

A

GND

VCC

注:VCC5V或者12V(可选)
Note: VCC is 5V or 12V (optional).

通讯端口
Communication port

COM1/COM4
Choose one of COM1 or COM4

COM1

12V

B

A

GND

/

COM4

/

B

A

GND

12V

COM2

GND

B

A

NC

5V

注:通讯波特率2400bps具体通讯协议请联系客服。
Note: The communication baud rate is 2400bps, please contact customer service for specific communication protocols.

13 / 15

配件
fittings

10.1配件列表
10.1 Spare Parts List

未定型暂无
Unfinalized, not available

序号
serial number

类型
type

型号
Model

描述
description

作用
function

1

感温包
Temperature bag

接线图
Wiring diagram

接线图未定型暂无
Wiring diagram unfinalized: Not yet

13 / 15

附件说明
Instructions for attachments