瓶盖视觉检测
Visual inspection of bottle caps

SINPACK VC2000是一台全自动化检测设备，检测速度40000瓶/时，采用视觉成像全方位在线检测方式。检测原理基于高速、大容量智能引导式视觉系统。
The SINPACK VC2000 is a fully automated inspection machine with an inspection speed of 40000 bottles per hour, using a visual imaging all-round online inspection method. The inspection principle is based on a high-speed, high-capacity intelligent guided vision system.

SINPACK最新推出的一款人工智能深度学习引导式视觉系统，可以用来检测PET,PP,PVC,HDPE,玻璃瓶等容器的盖子旋紧、液位高低与喷码不良等现象，“人工智能深度学习AI”软件技术对每个产品进行深度学习。将每个产品的不良品图片在设备中自行进行学习深度检测自动剔除，用图片智能化算法来提高检测的精度。通过图片不良品的深度学习尝试自行提高设备对图片的认知度。配合全球领先的工业多核DSP电路板，可以做到高精确度和连续性。
SINPACK's latest artificial intelligence deep learning-guided vision system can be used to detect the tightening of caps, liquid levels and poor coding of PET, PP, PVC, HDPE, glass bottles and other containers. The defective product pictures of each product are automatically rejected by learning depth detection in the equipment, and the intelligent algorithm of the picture is used to improve the accuracy of detection. Through deep learning of defective images, try to improve the recognition of images on your own. With the world's leading industrial multi-core DSP circuit board, high accuracy and continuity can be achieved.

适用于以下容器和封口类型：
Suitable for the following container and closure types:

容器：PET PP PVC HDPE 玻璃瓶 铝瓶等
Containers: PET PP, PVC, HDPE glass bottles, aluminum bottles, etc

封口类型：螺纹旋盖 皇冠盖等
Sealing type: threaded screw cap, crown cap, etc

具有10种以上检测模式选择，并可方便进行参数的调整、存储；
It has more than 10 detection modes to choose from, and can be convenient for parameter adjustment and storage;

检测高度可调，并有刻度尺，瓶形转换方便、快捷；
The detection height is adjustable, and there is a scale ruler, which is convenient and fast for bottle shape conversion;

瓶与瓶之间保持30-50毫米间距，瓶身上的水珠要吹干净，有水珠会影响检测效果。
Keep a distance of 30-50 mm between bottles, and blow the water droplets on the bottle body, as water droplets will affect the detection effect.

VC2000可实现以下检测功能：
The VC2000 can perform the following detection functions:

不良品检测：高盖 低盖 歪盖 断环 高低液位 喷码有无等不良品
Defective product detection: high cover, low cover, crooked cover, broken ring, high and low liquid level, inkjet coding, and other defective products

控制平台 – SINPACK VC2000采用机器视觉图像处理技术，人工智能深度学习AI专业视觉处理器。系统其它功能包括独立可编程击打输出，用于产品缺陷击打。喷码检测需在可视范围内，喷码一笔一画可视度清楚，不可有干扰。生产线瓶型喷码在同一个方向或同一个位置。
Control Platform – SINPACK VC2000 adopts machine vision image processing technology, artificial intelligence deep learning AI professional vision processor. Other features of the system include an independently programmable strike output for product defect strikes. The inkjet detection needs to be within the visual range, and the visibility of the inkjet code is clear and there can be no interference. The bottle type of the production line is coded in the same direction or in the same position.

安装位置及检测要求
Installation location and testing requirements

安装在单链道上，设备前段不少于1米的直线距离，设备在输送带上占的空间在1.5米（含剔除装置）；输送链道不出现有卡瓶或倒瓶，整个输送链道运行平稳，视觉检测机紧挨喷码机的位置进行安装。喷码位置要统一。如果瓶型多，喷码位置不统一，要在原来基础上增加一套喷码检测装置工位。
Installed on a single chain, the front section of the equipment is not less than 1 meter straight-line distance, the equipment occupies a space of 1.5 meters on the conveyor belt (including the rejection device); The position of the inkjet code should be unified. If there are many bottle types and the coding position is not uniform, a set of coding detection device stations should be added on the original basis.

检测高度可调，并有刻度尺，瓶形转换方便、快捷；
The detection height is adjustable, and there is a scale ruler, which is convenient and fast for bottle shape conversion;

瓶与瓶之间保持5毫米以上间距，瓶身上的水珠要吹干净，有水珠会影响检测效果。
Keep a distance of more than 5 mm between bottles, and blow the water droplets on the bottle body, as water droplets will affect the detection effect.

瓶型一致，喷码的位置或方向要一致。
The bottle type is consistent, and the position or direction of the coding should be consistent.

技术规格
Technical Specifications:

可靠的高速击打、1500万像素超高清相机镜头、数字信号处理、中文语言菜单、悬吊式探头组件
Reliable high-speed hitting, 15-megapixel ultra-high-definition camera lens, digital signal processing, Chinese language menu, pendant probe assembly

一般性参数：
General parameters:

电源：220VAC，50Hz、功率：500W、气：5-8Bar，0.24m³/min、温度：0ºC~45ºC
Power supply: 220VAC, 50Hz, power: 500W, gas: 5-8Bar, 0.24m3/min, temperature: 0ºC~45ºC

湿度：10%~80%、海拔高度：3000 米
Humidity: 10%~80%, altitude: 3000 meters

主机箱：
Main Chassis:

三维：410mm(L)×410mm(W)×1800mm(H)、结构：带接线端口的控制箱
Three-dimensional: 410mm (L)× 410mm (W)× 1800mm (H), structure: control box with wiring port

材料：304 不锈钢、安装：立式不锈钢机柜、击打指示灯：24 VDC、3 watt，指示灯信号指示
Material: 304 stainless steel, installation: vertical stainless steel cabinet, striking indicator: 24 VDC, 3 watt, indicator signal indication

击打信号：24 VDC，5.4watt，击打脉冲宽度
Strike signal: 24 VDC, 5.4watt, strike pulse width

击打器：击杆：行程 15mm、结构：不锈钢，传送带上安装、工作压力：3Bar-8Bar
Hitter: Hitting bar: stroke 15mm, structure: stainless steel, mounted on conveyor belt, working pressure: 3Bar-8Bar

最大压力：10Bar
Maximum pressure: 10 Bar

人机界面：
Human-machine interface:

工业研华PC显示器15 寸触摸屏中文显示，彩色，软件的基本字库为中文；
Industrial Advantech PC monitor 15 inch touch screen Chinese display, color, the basic font library of the software is Chinese;

②实时显示图像和不良品信息曲线图，具有产程数据的统计分析功能，可以每班次、周、月或年为单位对数据进行统计分析，并可以excel格式文件从机器上导出。
(2) Real-time display of images and defective product information curve charts, with the function of statistical analysis of production data, statistical analysis of data can be carried out on each shift, week, month or year, and can be exported from the machine in excel format file.

③生产品项可预设和选择、功能参数调整等。在线切换产品类型,用户根据在线生产情况自主设置检测精度。
(3) Produced products can be preset and selected, functional parameters can be adjusted, etc. Switch the product type online, and the user can set the detection accuracy independently according to the online production situation.

④严密的用户权限设置，普通用户不能随意更改数据，管理员需要用密码登录后进行数据更改等高级设置操作；保障操不同等级的用户具有所对应的权限，从而避免误操作的产生。权限与日志，可追溯。
(4) Strict user authority settings, ordinary users can not change data at will, and administrators need to log in with a password to change data and other advanced setting operations; Ensure that users of different levels have the corresponding permissions, so as to avoid misoperation. Permissions and logs, traceable.

⑤系统运行过程中所有关键操作全部自动记录，如开启关闭、更换瓶型、开关剔除器等，方便查询和追溯。可以手工保存历史记录和清零，也可以在关闭程序时自动保存历史记录。历史记录可以指定时间区间进行查看，并可以excel格式文件从机器上导出。
(5) All key operations in the operation of the system are automatically recorded, such as opening and closing, changing the bottle type, switching the rejector, etc., which is convenient for query and traceability. You can save the history and clear it manually, or you can save it automatically when you close the program. The history can be viewed at a specified time range and exported from the machine as an Excel file.

验收实施
Acceptance implementation

不良品的检测准确率超过 99.99%。
The detection accuracy rate of defective products is more than 99.99%.

机器检测出不良品，自动将不良品剔除。瓶与瓶之间保持30-50毫米的间距，瓶身上的水珠要吹干净，有水珠会影响检测效果。喷码位置统一（瓶身或瓶盖侧面或瓶盖顶 ）。
The machine detects defective products and automatically rejects them. Keep a distance of 30-50 mm between bottles, and blow the water droplets on the bottle body, as water droplets will affect the detection effect. The coding position is uniform (bottle body or cap side or cap top).

以下合格品会发生误剔除：
The following acceptable products are subject to false rejection:

处于剔除设定值上下限临界值的产品,误剔率小于0.08%。
For products that are at the critical value of the upper and lower limits of the rejection set value, the false rejection rate is less than 0.08%.

不良品的检测准确率超过 99.99%的验收标准：放置 100 个本手册定义的不良品经过机器检测，重复放 10 次，机器 100%将定义的不良品检测出来。
The detection accuracy of defective products exceeds the acceptance standard of 99.99%: 100 defective products defined in this manual are placed and tested by the machine, and 10 times are repeated, and the machine detects 100% of the defined defective products.

增项功能：
Additions:

剔除器后需要有漏剔检测电眼，检测机检出NG时，如果剔除器后的电眼感应到工位仍有产品，报警停止输送带。
When the detector detects NG, if the electric eye behind the rejector senses that there is still a product at the station, the alarm will stop the conveyor belt.

连续剔除报警停机(数量可设定)。
Continuous rejection alarm shutdown (quantity can be set).

3.0 验收标准
3.0 Acceptance Criteria

序号 serial number	检测项目 Test items	口径 calibre	检测范围或条件 Detection range or condition		检测精度 Detection accuracy
										检出率 Detection rate	误检率 False detection rate
1	高盖 High cover			A≥0.7mm	＞99.99%	≤0.08%
2	歪盖 Crooked lid				B-A≥0.7mm		＞99.98
3	无盖 No lid				无盖 No lid		100%
4	低液位 Low liquid level			标准液位±1.5mm The standard liquid level ± 1.5mm	±1.5mm		≥99.99%
5	断桥 Bridge				A≥0.7mm B≥70°		＞99.97%
6	防盗环 Anti-theft ring		防盗环脱落 The anti-theft ring falls off		100%
7	喷码有无 Coding or not		喷码有无 Coding or not		100%
8	缺码错码 Missing code and wrong code		年月日 缺码错码 Year, month, day, lack of code, wrong code		≥99.97%
9	色盖（二维码） Color cover (QR code)		色盖或二维码有无 Whether there is a color cover or QR code		100%

4.0 设备选用顶级的配件
4.0 The equipment is equipped with top-of-the-line accessories