Contents

1. Purpose of the document 2
1.文件的目的2

2. Scope of offer 2
2.报价范围2

3. Contact persons 3
3.联系人3

4. General Device Requirements 4
4.一般器械要求4

5. Description of the device and technical requirements 4
5.设备描述和技术要求4

5.1. Goal of the project 4
5.1.项目目标4

5.2. Part number 5
5.2.零件编号5

5.3. Test to perform. 6
5.3.要执行的测试。6

5.4. Flow chart 9

5.5. Major groups and their characteristics 10
5.5.主要群体及其特点10

5.5.1. Helium Testing chambers 10

5.5.2. Pipe testing fixture (tool) 11

5.6. Traceability 13
5.6.可追溯性13

5.7. Operator - machine interface 13

5.8. Counters 13
5.8.柜台13

5.9. Alarms 14

5.10. Process parameters storage 14

5.11. OK/KO Part handling. 14

5.12. Management of testing parameters: Recipes 16
5.12.测试参数管理：配方16

5.13. Helium Recipe 16

5.14. Set-up 16

5.15. DMC code. 17

5.16. Poka-yoke cycle. 17

5.17. Calibration cycle 18

5.18. Sniffing mode cycle 18
5.18.嗅探模式循环18

5.19. Helium Leakage instrument 19

5.20. Stability 19
5.20.稳定性19

5.21. Media connection to the machine 19
5.21.与机器的媒体连接19

6. Recycling system 19
6.回收系统19

7. Preferred Systems/Suppliers 20
7.首选系统/供应商20

8. HSE Requirement 21
8. HSE要求21

9. Ergo requirement 21

10. Electrical requirement 21
10.电气要求21

11. installation and acceptable 22
11.安装和接受22

12. Document 22

13. Training and technician support 23
13.培训和技术支持

14. Spare parts and guarantee 23
14.备件和保证23

15. Attachments 23

Purpose of the document
文件的目的

The purpose of this document is to provide information that will support the trouble-free operation, ease of maintenance, and safe operation of equipment purchased for Cooper Standard Automotive purposes.
本文件的目的是提供信息，以支持为库珀标准汽车公司购买的设备的无故障运行、易于维护和安全运行。

Compliance with this specification is mandatory, unless otherwise stated. The technical requirements apply in full to the actual installation, the general requirements relate to parts of the equipment and must be approved before implementation.
除非另有说明，否则必须遵守本规范。技术要求完全适用于实际安装，一般要求与设备部件有关，必须在实施前获得批准。

Meeting these specifications does not absolve contractors of their responsibility to design and build safe, high-quality, and functional equipment. The ultimate responsibility for the integrity of the equipment rests solely with the supplier.
满足这些规范并不能免除承包商设计和建造安全、高质量和功能性设备的责任。设备完整性的最终责任完全由供应商承担。

CSA encourages open and factual communication with its partners. It supports suppliers to generate ideas, improvements, and anti-error measures.
加空局鼓励与合作伙伴进行公开和实事求是的交流。它支持供应商产生想法，改进和反错误措施。

Scope of offer
报价范围

This assignment serves as a basis for the design, construction, and production of a single-purpose machine for the customer Cooper Standard. The project must include design, construction, production, assembly, transport, installation of equipment, operator and maintenance training, and participation in the start-up at the customer's site according to the customer's needs.
此任务是为客户库珀标准设计、制造和生产单用途机器的基础。该项目必须包括设计、施工、生产、装配、运输、设备安装、操作员和维护培训，以及根据客户需求在客户现场参与启动。

The offer will include:
优惠将包括：

Timeline, including schedule of sub-components that must be provided by CSA for final parts.
时间轴，包括CSA必须为最终部件提供的子组件的时间表。

Floor area and layout plan
建筑面积及平面布置图

Subcontractor's project team communicating in English and local language.
项目团队使用英语和当地语言进行交流。

Spare Parts Maintenance Schedule

Electric and pneumatic power supply and their consumption
电动和气动电源及其消耗

Design of a technical solution 3D model
设计技术解决方案3D模型

Contact Persons
联系人

General Device Requirements
一般器械要求

This guideline applies to the helium tester on TPV hoses and PC2000 tubes:
本指南适用于TPV软管和PC 2000管上的氦气测试仪：

Hose type: Formed TPV hoses and CVT tubes.
软管类型：成型TPV软管和CVT管。

Material type： PC2000 / TPV.
材料类型：PC 2000/ TPV。

Length: 200mm ~ 1600mm.

OEE≈ 85 % ，

Capacity: 5833 PCS/Day

Description of the device and technical requirements
器械描述和技术要求

Goal of the project
项目目标

Develop a test device to
开发测试设备，

Test TPV/knit hoses and plastic pipes tightness by helium gas.
用氦气测试TPV/编织软管和塑料管的密封性。

check hose/pipe routing enabling it via HMI (to quote as OPTIONAL)
检查软管/管道布线，通过HMI启用（报价为可选）

Foreseen the possibility to check 100% a Flow test enabling it via HMI. (to quote as OPTIONAL)
预见到通过HMI 100%检查流量测试的可能性。(to（可选）

Automatic DMC label printing automatically and check it is readable.
自动DMC标签自动打印并检查其可读性。

Part number

Part numbers were divided in different groups listed below:
部件编号分为以下不同组：

Pipe tested contemporaneously: min 2 pcs max 4 pcs
同时测试的管道：最少2个，最多4个.

Max Machine Cycle time: 40s w/o OEE 85%

Loading/unloading included
包括装卸

Bundles pipes will not be tested separately
管束不单独测试.

	Any solution considering loading and unloading in hidden time will be a plus 任何解决方案考虑装载和卸载在隐藏的时间将是一个加号
		For tool costing consider 对于工具成本计算，请考虑 Basic offer: simple tool without any rooting ctr 基本报价：简单的工具，没有任何生根ctr Optional: 5 rooting checking points per each P/N (QUOTE as OPTIONAL) 可选：每个P/N 5个生根检查点（引用为可选）

Test to perform.
要执行的测试。

100% Gross leak test before making helium test.

100% Helium leakage test (blend 10% He + 90% Air or Nitrogen while be specified while machine developing)
100%氦气泄漏测试（混合10%氦气+ 90%空气或氮气，在机器开发时指定）

100% DMC label check (present and readable) Optional
100% DMC标签检查（存在且可读）可选

100% Product routing check enabling it via HMI (to quote as OPTIONAL)
100%通过HMI进行产品路线检查（报价为可选）

100% a Flow test enabling it via HMI (to quote as OPTIONAL).
100%通过HMI进行流量测试（报价为可选）。

100% Gross leak test

Gross leak test must be foreseen before helium leak test.

During the gross leak test the part will be tested according to pressure decay using air as media
在粗漏测试期间，将根据压力衰减（使用空气作为介质）对部件进行测试.

Consider same test pressure as defined to test with helium
考虑使用氦气进行测试所定义的相同测试压力.

If pressure drop over setting, an alarm will arise automatically, and the test will stop and the helium leak test will not be performed
如果压力下降超过设定值，则会自动发出警报，测试将停止，氦泄漏测试将不执行.

100% Helium leak test

During the leak test the part will be checked with a blend of Helium as a tracer gas.
在泄漏测试期间，将使用氦气混合物作为示踪气体对部件进行检查。

A mass spectrometer leak detector will be connected to the vacuum line of the testing chamber.
将质谱仪检漏仪连接到试验室的真空管线。

Machine must be able to detect a leakage with a leak limit of 0.5 cm3/min both at 2,5 bar and 3 bar relative. Consequently, the following leak value must be detected during the He leak test:
在2.5 bar和3 bar相对压力下，机器必须能够检测到泄漏限值为0.5 cm 3/min的泄漏。因此，在He泄漏测试期间必须检测到以下泄漏值：

Product routing check (TO QUOTE AS OPTIONAL)
产品路线检查（可选报价）

Check marked positions (critical areas) as described on example below
检查标记位置（关键区域），如下例所述

	For tool costing consider checking points per each P/N as described above 对于工具成本计算，考虑如上所述每个P/N的检查点
		Preferred way of checking via sensor as described below. 通过传感器检查的首选方式如下所述。
		Any alternative proposal to check the routing are welcome and should be quoted as an option 任何替代建议，以检查路由是受欢迎的，并应作为一个选项报价

100% automatic DMC label reading.

- code content readable
- 代码内容可读.

100% a Flow test enabling it via HMI (Optional)

Flow test must be performed in hidden time while vacuuming the chamber.
在对腔室抽真空时，必须在隐藏时间内进行流量测试。

Two different scenarios to check Vs the available cycle time
检查两种不同的情况与可用的循环时间.

	Test architecture to agree with CS 测试体系结构以与CS一致
		Flow limit will be defined while machine development based on real test 流量限制将在基于真实的测试的机器开发时定义

Flow chart

In case of routing check the total cycle will be the same and the rooting check will be added before closing the chamber for the helium test (see below)
如果进行例行检查，则总循环将相同，并且在关闭氦气试验室之前将增加生根检查（见下文）

The leak testing cycle must be as described below:
泄漏测试循环必须如下所述：

Major groups and their characteristics
主要群体及其特点

Helium Testing chambers

Testing chambers:

Built in stainless steel (AISI304), closed by an automatic door that must guarantee a perfect tight closing (vacuum tightness better than 5x10-8 mbar l/s of helium)
内置不锈钢（AISI 304），由自动门关闭，必须保证完美的紧密关闭（真空密封性优于5x 10 -8 mbar l/s氦气）.

2 testing chambers / 1 machine, extra special box for big part such as P34SNA0
2个试验室/ 1台机器，额外的专用箱用于大部件，如P34 SNA 0

Dimensions
尺寸

L×W×D mm according to pipes dimensions (refer to 3d model dimension except special box)
长×宽×深mm根据管道尺寸（除特殊框外，参考三维模型尺寸）.

Optical barriers:
光学屏障：

To interrupt the closing of the door protecting the operator in case of intromission.
在进入的情况下，中断保护操作员的门的关闭。

Pipe testing fixture (tool)

The part to test will be fixed on a special pipe-testing tool connected with the testing device of the machine. It will have the characteristics listed below:
待测零件固定在与机器测试装置相连的专用管道测试工具上。它将具有下列特征：

Sensors

Only pipe presence sensor is required in addition to routing controls described above
除了上述路由控制之外，仅需要管道存在传感器.

PLC must check the sensor change its state within two following cycles to guarantee the part was downloaded
PLC必须检查传感器在随后两个周期内改变其状态，以保证零件已下载.

Tool exchange

The tool exchange process for various references must comply with SMED requirements:
各种参考的工具交换过程必须符合SMED要求：

automatic resetting of the machine where possible
在可能的情况下，机器自动复位

quick gripping of tools
快速夹持工具

no hand tools when changing tools.
更换工具时不要使用手动工具。

workplace ergonomics, quick availability of all components for production
工作场所的人体工程学设计，所有生产组件的快速可用性

compliance with the maximum muscle stress
最大肌肉应力顺应性

instructions for resetting the machine, changing tools, etc.
机器复位、更换工具等说明。

the maximum time of resetting the production to another part shall not exceed 10-15 minutes maximum
将生产重新设置到另一部分的最长时间不得超过10-15分钟.

Connection with testing bench
与试验台的连接

Every testing jig will be placed inside the chamber and connected with testing line through quick connector to allow a fast change over
每一个测试夹具将被放置在室内，并通过快速连接器与测试线连接，以允许快速转换.

Tools Labeling
工具标签

Tools must be identified via RFID or any proposal which will allow automatic tools check (optional bar code to scan after every change over) and must relate to the part number via the recipe.
工具必须通过RFID或任何允许自动工具检查的建议进行识别（每次更换后扫描可选条形码），并且必须通过配方与零件编号相关。

Traceability
追溯性

Automatic DMC label printing in case of ok pats
在正常情况下自动打印DMC标签

Label manually sticked and scanned by operator.
由操作员手动粘贴和扫描标签。

DMC number + related test results stored on the machine for at least 20 years.
DMC编号+相关测试结果在机器上储存至少20年。

It must be possible to unload data via USB key as well or connecting the machine to the central server.
必须能够通过USB密钥卸载数据，或者将机器连接到中央服务器。

	Transferring protocol will be defined during machine development 将在机器开发期间定义传输协议
		Operator must be able to recall all data just scanning the DMC code sticked on the pipe 操作员必须能够调用所有数据，只需扫描贴在管道上的DMC代码

Operator - machine interface

Three main operator pages on HMI must be foreseen to allow the communication between operator and machine.
HMI上必须有三个主要的操作员页面，以允许操作员和机器之间的通信。

1^st Page (testing):

Display system to allow operator checking
显示系统允许操作员检查:

Testing Process information:
测试过程信息：

Helium recipe setting and storage plus process steps follow-up (vacuum, filling by helium, pipe draining, flow test, etc).
氦气配方设置和存储以及工艺步骤后续（真空、氦气填充、管道排水、流量测试等）。

2^nd Page (Routing check) OPTIONAL:

Display system to allow operator checking
显示系统允许操作员检查:

Routing check process information
路由检查进程信息

3^rd Page (General machine overview):
3 ^rd 页（一般机器概述）：

Display system to allow operator checking
显示系统允许操作员检查:

General process information:
一般工艺信息：

Recipe recall, alarms, database recall (traceability), etc

Counters
计数器

Partial counter: Resettable by operator. To count the pipes checked during the production batch.
部分计数器：由操作员重置。对生产批次中检查的管道进行计数。

Counter OK hoses: Resettable by operator. To count the OK pipes during the production batch.
计数器OK软管：由操作员重新安装。在生产批次中对合格的管道进行计数。

Counter NOK hoses: Resettable by operator. To count NOK pipes, result during the production batch.
计数器NOK软管：由操作员重新安装。要计数NOK管，请在生产批次期间获得结果。

If there are 5 NOK results in a row (not considering the retesting on the same part), the machine stops and arise an alarm (Andon, noise). Setter or supervisor will check and reset. Access by password.
如果连续有5个NOK结果（不考虑同一部件的重新测试），则机器停止并发出警报（Andon，噪音）。安装员或主管将检查并重置。通过密码访问。

If there are 10 NOK results during the whole shift (not considering the retesting on the same part) the machine stops and arise an alarm (Andon, noise). Setter or supervisor will check and reset. Access by password.
如果在整个轮班期间有10个NOK结果（不考虑同一部件的重新测试），则机器停止并发出警报（Andon，噪音）。安装员或主管将检查并重置。通过密码访问。

Absolute counter: not resettable counter on maintenance panel. To count the total number of cycles performed during the machine life.
绝对计数器：维护面板上的计数器不可复位。计算机器寿命期间执行的循环总数。

Alarms

Each alarm will be highlighted with warning alarm and stored on the database of the machine with the date and the time.
每个报警将突出显示警告报警，并存储在机器的数据库中，并注明日期和时间。

All alarms must be showed on the HMI describing at least 所有报警必须显示在HMI上，至少描述: where the alarm occurred / which station 报警发生的地点/哪个站 which kind of alarm occurred 哪种警报发生了 date and hour when the alarm occurred 警报发生的日期和时间

Process parameters storage

All major production parameters, alarms, any test results, etc. must be stored as well on the machine and easily available, if needed, for 20 years
所有主要的生产参数、警报、任何测试结果等也必须存储在机器上，如果需要，可以方便地使用20年.

Production parameters must relate to DMC label 生产参数必须与DMC标签相关

OK/NOK Part handling.

The machine must perform the controls listed below:
机器必须执行下列控制：

100% Gross leak

100% He leakage test

100% routing test (OPTIONAL)
100%路由测试（可选）

100% flow test (if required) (OPTIONAL)
100%流量测试（如需要）（可选）

DMC label ok part to check

	Scrap box must be quoted as well. 废料箱也必须报价。 Scrap box must be connected to the machine via quick connector 废料箱必须通过快速接头连接到机器上
		Master leak applied to helium test must be quoted as well with the machine for daily checking. 用于氦气测试的主泄漏必须与机器一起报价，以供日常检查。

Management of testing parameters: Recipes
测试参数管理：配方

The general control system of the machine must be able to recall different recipes containing all testing parameters used for every tube reference or tube family. Supervisor engineer will set each control via the specific interface panel.
机器的通用控制系统必须能够调用包含用于每个试管参考或试管系列的所有测试参数的不同配方。主管工程师将通过特定的接口面板设置每个控制。

Helium Recipe

Name: Recipe will be named with the part number of the pipe.
名称：配方将以管道的零件号命名。

Language (English – local language): Language of interface panel must be settable.

Tools number
工具编号

Process Parameters: Each recipe must contain all major parameters:
工艺参数每个配方必须包含所有主要参数：

Test pressure [bar]: Pressure of test.
试验压力[bar]：试验压力。

Leakage [mbar l/s]: Value of admissible leak.

Flow rate [l/h]: Flow to measured (if required)
流速[l/h]：待测量的流量（如果需要）

Routing inspection (OPTIONAL)
例行检查（可选）

Number of tested pieces in one shot
一次测试的试件数量

DMC (if required)
DMC（如需要）

Leak test ok internal label (if required)

Internal label scanning before starting test (if required)
开始测试前的内部标签扫描（如需要）

Etc….

Recipe must be protected under password. 配方必须用密码保护。 Setter will recall the recipe via barcode or panel using PSW 设置者将使用PSW通过条形码或面板调用配方

Set-up

Tool must be fixed with quick change over system and precise fixations on the machine to avoid any mistake during machine set-up.
刀具必须通过快速更换系统和精确的固定装置固定在机器上，以避免在机器设置过程中出现任何错误。

Tools must be identified via RFID or any proposal which will allow automatic tools check (optional bar code to scan after every change over) and must relate to the part number via the recipe.
工具必须通过RFID或任何允许自动工具检查的建议进行识别（每次更换后扫描可选条形码），并且必须通过配方与零件编号相关。

Machine must include SMED devices to assure a maximum set-up time of 10/15 minutes max.
机器必须包括SMED设备，以确保最长10/15分钟的最大设置时间。

The ideal set-up process would be as follows:
理想的设置过程如下：

Remove tool from chambers.
从腔室中取出工具。

Introduce new tool
引入新工具.

Select the new recipe from the panel (via PSW) or scanning the working order
从面板中选择新配方（通过PSW）或扫描工作订单.

Perform poka-yoke check cycle to check functionality of the testing specific equipment.
执行防错检查循环，以检查测试专用设备的功能。

DMC code.

Poka-yoke cycle.

A dedicated poka-yoke cycle must be defined.

The cycle must be performed every fixed defined number of produced pieces and every change over
每生产一个固定数量的工件和每一次更换都必须进行循环.

The HMI will show which “master” must be loaded.
HMI将显示必须加载哪个“主机”。

Master will be loaded manually.

Operator will push START button.

The machine will perform the cycle.
机器将执行循环。

If the machine correctly detects the master, machine will require to load following “master”.
如果机器正确检测到主设备，机器将需要加载以下“主设备”。

If the machine does not correctly detect the master, machine will require to load another time the “master”.
如果机器没有正确地检测到主机，机器将需要加载另一个时间的“主机”。

At the end of "Poka-yoke checking cycle" (once all masters have been tested and detected) machine will allow the production.
在“防错检查周期”结束时（一旦所有的母版都经过测试和检测），机器将允许生产。

Complete poka yoke master list will be agreed during machine development based on any other sensor/control will be present on the tool 在机器开发过程中，将根据工具上的任何其他传感器/控制装置商定完整的防错主列表

Calibration cycle

Target of the calibration cycle is to establish the relationship between the reading of the spectrometer and the real leak rate
校准循环的目标是建立分光计的阅读和真实的泄漏率之间的关系.

It means to calculate the conversion factor (usually called “K” factor) between these two values.
这意味着计算这两个值之间的转换因子（通常称为“K”因子）。

Calibration is made using a calibrated leak connected to the vacuum chamber.
使用连接到真空室的校准泄漏进行校准。

By opening the calibration valve, the calibrated leak is put in communication with the vacuum chamber and the machine measure the increase of helium into the chamber
通过打开校准阀，校准的泄漏与真空室连通，机器测量进入真空室的氦气的增加.

The machine will automatically compare the known value of the calibrated leak and the measurement of the spectrometer defining the “K-factor’’ of the machine, which is displayed and saved into the parameters.
机器将自动比较校准泄漏的已知值和定义机器“K因子”的光谱仪测量值，并显示和保存到参数中。

The value of the K-factor must stay between an upper and a lower limit. If not the calibration is not accepted and must be repeated.
K系数的值必须保持在上限和下限之间。如果不是，则不接受校准，必须重复校准。

Sniffing mode cycle
嗅探模式循环

This cycle can be used to re-test the rejected pipes (at low pressure) and to locate the leaks. Cycle is performed using a manual sniffer and vacuum chamber open as described below:
该循环可用于重新测试被拒绝的管道（在低压下）并定位泄漏。如下所述，使用手动嗅探器和真空室打开进行循环：

operator selects the “sniffer mode” cycle
操作员选择“嗅探器模式”循环.

pipes are charged with pure helium 100%，
管道充有100%的纯氦，

the system waits until the operator finds the leak point.
系统等待直到操作员找到泄漏点。

A sniffer with 5m tube must be provided with the machine to carry out a manual leak search if needed 如果需要，机器必须配备一个带有5米管的嗅探器，以进行手动泄漏搜索

Helium Leakage instrument

Any other components not specified here must be agreed with COOPER STANDARD
此处未指定的任何其他组件必须符合库珀标准

Stability
稳定性

CgK ≥ 1.67

GR&R ≤ 10%

Media connection to the machine
与机器的介质连接

Any machine connection standard to media (electricity, compressed air, helium, etc) must be agreed with COOPER STANDARD before machine build
机器制造前，必须与库珀标准公司商定任何与介质（电力、压缩空气、氦气等）的机器连接标准.

Recycling system
回收系统

Recycling system include high pressure tank, low pressure tank, compressor, helium concentration Meter, pressure sensor and valves, connected by tubes
回收系统由高压罐、低压罐、压缩机、氦气浓度计、压力传感器和阀门组成，通过管道连接

（Helium recycling ）
（氦气回收）

Helium recycling principle ：The helium recovered from the parts is stored into low pressure tank firstly. When the helium in the low- pressure tank reaches the set storage pressure, the compressor pressurizes the helium from the low-pressure tank to the high-pressure tank and stores it in the high pressure tank for recycling.
氦气回收原理：从零件中回收的氦气首先储存在低压罐中。当低压罐中的氦气达到设定的储存压力时，压缩机将氦气从低压罐加压到高压罐，并将其储存在高压罐中以供回收。

Concertation of helium could be adjusted automatically.
氦气浓度可自动调节。

Need 2 of compressor, could be changeable and could be set by manual or automatic.
需要2台压缩机，可更换，可手动或自动设置。

When the system detects that the concentration of helium is lower than target, the system can alarm with signal and audio to reminder operator to adjust the concentration.
当系统检测到氦气浓度低于目标值时，系统会发出信号和声音报警，提醒操作人员调整氦气浓度。

Preferred Systems/Suppliers
首选系统/供应商

HSE Requirement
HSE要求

Emergency button must have.
紧急按钮必须有。

installation、operation and repairing must meet or exceed the relevant requirements and laws of China and Europe
安装、运行和维修必须满足或超过中国和欧洲的相关要求和法律.

All working sections including pinch points shall be guarded to avoid operator intrusion during operation.
所有工作部分（包括夹点）均应加以防护，以避免操作员在操作过程中受到干扰。

All pneumatic and hydraulic valves must be centrally connected to a mechanical emergency stop switch. When this valve is cut off, all operation of the machine must stop.
所有气动和液压阀必须集中连接到机械紧急停止开关。当该阀门被切断时，机器的所有操作都必须停止。

All alarm label please writing in both of Chinese and English
所有报警标签请用中英文书写

Operation interface please writing in both of English and Chinese
操作界面请中英文书写

detailed HSE requirement please check attachment A
详细的HSE要求请查看附件A

Ergo requirement

Equipment design must generally match principles of operator ergonomics。

Detailed Ergo requirement please check attachment B。
详细的Ergo要求请查看附件B。

Operation height is 800-830mm。
操作高度为800- 830 mm。

Integrate design with plate, could help to move.
与平板一体化设计，可方便移动。

Electrical requirement
电气要求

10.1 Power supply limited range: single phase/ 3-phase power 220v/380v,50 Hz

10.2 Cabinet location and using
10.2机柜的位置和使用

Cabinet will come with an integrated control cabinet included. It will be designed to allow easy control during start-up, normal operation, and shutdown. Lighting system can be controlled separately.
机柜将配备一个集成控制柜。它的设计将允许在启动、正常操作和关闭期间进行轻松控制。照明系统可单独控制。

10.3 Operation interface

All operating interfaces, troubleshooting and programming interfaces, safety signs and stickers must be in both of Chinese and English
所有操作界面、故障排除和编程界面、安全标志和标签必须为中英文

10.4 Electrical safety
10.4电气安全

Operation、 installation and repairing must match Chinese HSE requirement
操作、安装和维修必须符合中国HSE要求

installation and acceptable
安装和验收

11.1 pre-acceptable

Before the equipment transferred to Cooper, the pre-acceptance must complete, and all incomplete matters must be listed clearly. The equipment can only be handed over to Cooper when the supplier completes all incomplete matters.
设备移交给库珀前，预验收必须完成，所有未完成事项必须列明。只有当供应商完成所有未完成的事项后，设备才能移交给库珀。

11.2 hand over.
11.2给我

Supplier is responsible for transferred,and apply with Cooper’s HSE principle.
供应商负责移交，并适用库珀的HSE原则。

11.3 installation

Supplier is responsible for installation (Cooper support)
供应商负责安装（库珀支持）

11.4 Final approval

Final approval must be signed by managers.
最终批准必须由经理签字。

Detailed procedure please check attachment C.

Document

12.1 Design

Supplier must hand in design drawing and get approval before manufacturing.
供应商必须在制造前提交设计图纸并获得批准。

Supplier must hand in PLC, touch screen program, circuit drawings and mechanical drawings, driver, and software parameters
供应商必须提交PLC、触摸屏程序、电路图和机械图、驱动程序和软件参数.

12.2 Documentation

Below document, please writing in Chinese and English
以下文件请用中文和英文书写

12.2.1 Operation manual
12.2.1操作手册

Operation manual include below content：
操作手册包括以下内容：

General description

Equipment drawing with component’s description.
设备图纸及部件说明。

Equipment Specification
设备规范

Operation manual
操作手册.

Urgent contact information.

Safety characters
安全特性.

12.2.2 Service Manual

General description

Equipment drawing with component’s description.
设备图纸及部件说明。

Equipment Specification.
设备规格。

Recommend maintenance plan.

Detailed breakdown drawing of equipment components with label description.
设备部件详细分解图，并附有标签说明。

Reference search for the parts number of the purchased parts installation manual
参考搜索所购零件安装手册的零件编号

Supplier contactor information

Debug description

Recommend spare parts, quotation, and lead time of delivery.
推荐备件、报价和交货期。

Training and technician support
培训和技术支持

13.1 Training

Supplier must instruct mechanical and electrical engineers in fault diagnosis and testing. Training location and time should be defined and reflected in the quotation
供应商必须指导机械和电气工程师进行故障诊断和测试。培训地点和时间应明确，并反映在报价中.

13.2 operation training

Supplier train operators and engineers for below items:
供应商对操作员和工程师进行以下项目的培训：

Start up.

Normal running

Debug

Turn off machine.

Cleaning and maintenance
清洁和维护

13.3 Technician support

Cooper expects great technician support typical advice and suggestion should be free.
库珀期望伟大的技术支持典型的意见和建议应该是免费的。

In the case of catastrophic failure of imported equipment, Cooper will get technical support via telephone in 4 hours. This support may or may not include a CS communication server connection. Sometimes, international vendors will be required to connect equipment through remote connections for troubleshooting and diagnosis. Local vendor contacts and phone numbers must be supported 7days per week.
在进口设备发生灾难性故障的情况下，库珀将在4小时内通过电话获得技术支持。该支持可以包括或可以不包括CS通信服务器连接。有时，国际供应商将被要求通过远程连接来连接设备，以进行故障排除和诊断。本地供应商联系人和电话号码必须每周7天提供支持。

Spare parts and guarantee
备件和保证

14.1 Spart parts

Spare parts are available at least seven years, machine must be workable in the life cycle 10 years.
备件至少可用7年，机器必须在生命周期10年内可用。

14.2 Guarantee

One-year free warranty

Machine life cycle warranty, and no technical service charges.
机器生命周期保修，无技术服务费用。

Attachments

Attachment A， HSE principle ：

Attachment B，Cooper Ergo Criteria：

Attachment C，Approval procedure：